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Handheld laser welding is a state-of-the-art welding technology that has recently gained popularity. It offers a range of benefits that make it a more practical and efficient choice over traditional welding methods such as MIG and TIG. Here are five reasons to consider using a handheld laser welder for your next welding project.
Handheld laser welding machines are incredibly fast. The concentrated laser beam melts the metal or welding wiremetal almost instantly, and the welds cool down quickly, allowing for rapid production. According to solid research, handheld laser welders can be up to 4 times faster than TIG welding. This speed advantage means you can complete high-volume welding projects in less time and with less labor costs.
Handheld laser welders are also easier to learn and operate than traditional welding methods. The handheld laser welding machines do not contact the metal directlyrequire any pressure or contact during welding, reducing the risk of operator fatigue and injury. They also have simple and intuitive controls that allow you to adjust the laser power and select the optimal weld settings for various materials and thicknesses. For example, the Pro , has an intelligent knob control feature that optimizes user processes for users, increasing your capability and flexibility for your welding projects.
Another reason to use handheld laser welders is that they can produce higher-quality welds than traditional methods. Handheld laser welders use a high-energy laser beam that melts and fuses the materials together and produces narrow and deep welds free from defects, creating a strong and uniform bond. They also generate minimal distortion, deformation, undercut, or burn-through, resulting in a smooth and aesthetic finish.
Handheld laser welders can weld metals such as steel, aluminum, copper, and more, with thicknesses ranging from 0.5 mm to 4.0 mm at a laser power of W. They can tackle dissimilar metals challenging for MIG or TIG welding. In addition, theselaser welders can fuse reflective metals like copper and aluminum, which are typically difficult to work with using conventional methods due to their high thermal conductivity and low energy absorption of energy.
Material Welding Thickness Carbon Steel 4mm Stainless Steel 4mm Aluminum 4mm Copper 2mm
* Material & Thickness Range of Pro
When using handheld laser welding machines, the chances of fire, explosion, or electric shock are minimal due to the slightest or no absence of consumables, gas and , or electric arc usage during welding. This equipment also has low heat input and a small heat-affected area, which reduces the chances of thermal damage to the workpiece and its surroundings. Additionally, the voltage and current used in these machines are low, lessening the risk of electric shock to both operators and damage to the equipment.
The handheld laser welder is a powerful and versatile tool that improves welding efficiency, quality, and flexibility. If you are looking for a stable, flexible, fast, high-quality, and portable welding solution, you need to check out the Pro for your welding needs and contact us. We will answer all your questions and provide the most astonishing welding samples anytime.
With so many ways to join materials, here are our top 10 reasons to use laser welding.
Laser welding can be used to join a variety of metals, including stainless steel, nickel, titanium, Inconel, and molybdenum.
Notably, laser welding can also be performed with reflective materials, such as copper and aluminum. Joining reflective and dissimilar metals can be difficult or impossible to perform with other welding methods, but laser welding makes it significantly easier.
You can learn more about this in our Material Selection for Welding blog.
The company is the world’s best Soft Connection Laser Welding Machine China supplier. We are your one-stop shop for all needs. Our staff are highly-specialized and will help you find the product you need.
We use lasers to weld medical device components, including microfluidics chips and surgical equipment. If it's small or needs to be welded in a hard-to-reach place, laser welding is the go-forward method.
In addition to creating microscopic welds, lasers are capable of welding thicker materials and creating structural welds that are 1/2' deep.
If you totally love how your laser welded components turned out, we have good news for you: those results are repeatable. We can do it again, and again, the exact same way. This is because laser welding is'*drumroll'*
For each job, our laser welding systems' parameters are customized. With this noncontact process, we can easily control the size of the laser beam and, therefore, the size of the heat affected zone (more on that later!).
Laser welding can perform in minutes what TIG welding could perform in hours. The travel rate of the laser can be between hundreds and thousands of inches per minute.
Laser welding transmits heat in small, controlled areas. Other processes, like MIG welding, have greater heat inputs, which causes more residual stress on the component. Controlling the heat affected zone with laser welding keeps more of the metallurgical structure intact. The result is a higher quality weld that require less finishing and heat treating.
Laser welding's-controlled heat affected zone also makes it possible for us to weld the exterior of a device without harming thermal-sensitive internal components.
Laser welding can be performed in an open-air environment or in a glovebox. This opens up the possibility for working on larger components if you have a capable laser for the job.
Robots have been welding since , and have been used more and more ever since. The road to innovating with this technology is paved and getting smarter all the time.
Out of all 10 reasons to use laser welding, this is one of the best! You can achieve high quality results without compromising your budget. Laser welding is fast, controllable, and repeatable, making this method highly productive and efficient.
Although laser welding equipment is expensive, working with a contract manufacturer like Joining Technologies can allow you to enjoy the benefits of laser welding for a lower cost. It eliminates the need to secure the floor space, talent, and equipment required for an in-house operation.
Wondering how laser welding can benefit your project? Contact us at 860-653- or click here connect with an expert.
If you are looking for more details, kindly visit Soft Connection Laser Welding Machine solution.