Pharmaceutical manufacturing, packaging and distributing facilities have highly unique needs. In addition to extremely sterile pharmaceutical conveyors, precision, flexibility and reliability are vital to preventing any potential cross-contamination while maintaining efficiency.
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That means not just any conveyor features will do. Pharmaceutical companies must match the right features to each of their needs. The following are some of the most common goals and challenges faced along the production line, and the pharmaceutical conveyors and features that can help.
The EZSpan Belt Conveyor uses an extremely thin, modular conveyor chain system to virtually eliminate any potential tracking issues with your pharmaceutical products. Fitting perfectly between machines thanks to an extremely low profile, the EZSpan was designed to eradicate large gaps that allow tablets to fall through. And it can even be customized to meet the needs of your unique operating system.
Divide your pharmaceutical products effectively, quickly and reliably with the High Speed Switch. Able to handle product flow of up to 400 fpm, the High Speed Switch is low-maintenance and rated for continuous 24/7 operation. Pharmaceutical products are transferred safely along by a series of carriers, which are supported by guide rods and powered by a pair of MonoSpan conveyor chains. And with endless configuration options, the High Speed Switch can be programmed to divert pills, tablets or capsules whenever needed. Keep in mind that 2-to-4 lane switching, converging and sorting applications are also available.
When you need to move small, delicate pills or packaging with care, the MiniLink chain conveyor system is the ideal choice. Pharmaceutical conveyors specifically designed for fragile products can be few and far between. But Span Tech's MiniLink pharmaceutical tablet conveyors bring together the functionality of a traditional conveyor system with gentler operation and a compact cross section that fits easily into production and packaging equipment where other conveyors just can't.
Cleanability and easy maintenance are vital to keeping your pharmaceutical conveyor belts sanitary and in tip-top shape. Span Tech's Clean Out Holes allow for better access to the inside of the conveyor bed for thorough, effective and quick washdowns. They're even completely customizable to fit your unique pharmaceutical distribution or handling needs.
Metal detection is extremely important in the production of pharmaceutical products. This is why Span Tech has created the add-on Metal Detector-Ready Conveyor to ensure no metal mixes in with ingestible pharmaceutical products. This conveyor section was designed to help protect against contamination by both ferrous and non-ferrous metals. Available in low-profile and split-bed metal detection configurations, the Metal Detector can be used in conjunction with your own metal detector.
Span Tech manufactures proven pharmaceutical conveyors and components that are used to safely transport medication, small vials, bottles, blister packs, vial pucks, bags, tubes, small cartons and more. With our extensive pharmaceutical application experience, our conveyors are designed and customized to effectively alleviate potential manufacturing risks while improving workflows.
The results are powerful. For example, when COBE BCT, a global leader in medical equipment manufacturing, was experiencing slow production rates and ergonomic issues, the company turned to Span Tech. The experts at Span Tech provided an innovative conveyor solution so efficient, COBE BCT soon added three more lines.
Quantum strides have been made in the development of synthetic conveyor belts over the last sixty years and the variety of belt types available allows manufacturers to finely tune their processes for efficiency, safety and practicality.
The belt is arguably the most visible component on a conveyor but there are other factors to ponder in a search for the optimum conveyor. Here are five important aspects to consider when specifying your next conveyor or conveyor system:
Will it comply with hygienic and safety design standards?
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Safety is a priority in food manufacturing. Guidance relating to food conveyors for example are provided by the FDA, USDA, EHEDG, HACCP, ISO: and the EU regulations. Each one publishes a document that specifies best practice on their specific area of interest. In addition, food approved belts are issued with compliance certificates. Ensure compliance.
Will it fulfil the specification?
A defined performance requirement is essential. The belt is the interface between the product and the plant. The conveyor should be built around the belt and not the other way around. The application parameters of the belt should dictate the mechanical specification of the conveyor. If the product, for example, needs a small transfer point, the belt should be capable of negotiating small roller diameters. It's not unheard of for a conveyor to be built for a belt that doesn't exist! Conveyor capacity (plus a margin), protection against product wastage, interoperability with existing machinery and footprint availability are all essential.
Will it be futureproof?
Sometimes, with a requirement for a change of production within a food plant, perfectly serviceable machinery is often discarded. Consideration should be given to the adaptability and potential multi-use of a conveyor. Features such as modularity, mobility and adjustability can bring value and longevity to an otherwise single-use item and save future expenditure. Good quality conveyors are rarely cheap but extra features can save money in the long-term.
Will it be easily maintained?
Over time, a conveyor will wear and drift out of adjustment. The item most prone to this is the belt. Maintenance-free belts such as positively driven monolithic types are worth considering. The need for tension adjustment is eliminated and there's even a belt from
From some manufacturers which track themselves because there is no tension, the conveyor frame isn't stressed, which lengthens the lifespan of the unit. A design that allows endless belts to be fitted is also a feature with big benefits. Easy access to all wear parts such as quick release rollers, panels and guards are should-have features.
Will it be easily maintained and cleaned?
Features that assist easy maintenance as previously described, are often the same features that contribute to achieving best-practice in terms of cleaning. Following USDA, EU and FDA standards will ensure compliance but there are features that aren't mandated, yet certainly speed up and improve cleaning and hygiene performance. Features such as quickly detachable guards, easily removable rollers, belt de-tensioners and removable belts all provide easy access to the inner workings of the conveyor but also add cost. The higher initial investment, however, is recouped through reduced labour costs and lower water consumption which are two considerable overheads in a food plant. A conveyor built to this standard and fitted with a removable monolithic belt, only uses twenty-per cent of the water and labour used to clean a conveyor fitted with a modular belt and, as a bonus, the belt will be far cleaner as a result of its smooth surfaces and lack of connecting pins.
Summary
When specifying a conveyor, belt choice is critical and should be the first consideration in terms of operational application. The clever money is spent on well-constructed and carefully thought-out equipment. A conveyor that is flexible enough to accommodate several different roles in its life will be less expensive in the long run. Ease of maintenance reduces labour and downtime which, can be easily quantified.
Contact us to discuss your requirements of Flush Grid Modular Belt. Our experienced sales team can help you identify the options that best suit your needs.