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29, Jul. 2024

 

16 Types of Spanners and Their Uses

When doing DIY, the tools you use depend on the task at hand, and each tool has its own variations to suit your requirements. For example, whilst spanners are used to loosen and tighten fasteners, there are different types of spanners so you can find the shape and size you need. As a general rule, the larger the head size, the longer the spanner.

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Find out about the types of spanners and wrenches available for your upcoming projects.

Types of Spanner

1) Single Open End Spanner

When establishing a spanner's size, the distance between the two jaws is measured. Single open-end spanners have a head that can grip two opposite sides of a nut or bolt. If a fastener has two flat faces parallel to each other, the open-end spanner can turn it.

The spanner's head is at a 15-degree angle to the handle, and it can be used for bolts with an octagonal, hexagonal or square head. This tool comes in numerous sizes, spanning 6mm-135mm, and can be between 92mm-50cm long.

For those working with electrical equipment, insulated variations are available. For example, the Bahco 21mm Insulated Open Ended Spanner can be safely used with up to volts and is double insulated. Alternatively, if you require spanners of multiple sizes, then consider an open-end spanner set.

2) Double Ended Spanner

The double ended spanner has two open-end heads, one at each end, and is the most commonly used spanner available. The ends are angled at 15-30 degrees, and the handle is both flat and slim. This tool is made for use with rotary fasteners.

For those requiring a double ended spanner, the Bahco 30mm & 32mm Double Ended Spanner is manufactured from alloy steel and has a phosphate coating to help prevent corrosion.

3) Box Spanners

Most spanners of this kind are designed for hexagonally shaped nuts and bolts. The box spanner is a small metal tube with holes drilled at a perpendicular angle into the metal. The Tommy bar, also known as the T-bar, can then be inserted through the holes so the spanner can be turned. You need a Tommy bar to use the box spanner, as it enables you to turn the spanner like a tap.

This spanner usually has two profiles, which are found at either end, and these can be different. Most often, they have a hexagonal shape because this is the most common shape for fasteners. 

When in use, the box spanner fits over the top of the fastener, meaning it touches all edges of the nut or bolt, and the Tommy bar is used to tighten or loosen it. The spanner's size can be measured in various ways, such as Whitworth, BA, metric and imperial AF (across flats) sizes.

If you purchase a singular box spanner, you will also have to buy a separate Tommy bar. The spanner you choose should mention which Tommy bar you need, whereas a box spanner set may include the one required. Insulated box spanners come with the T-bar permanently attached, enabling the spanner to be insulated properly to protect you from electrical currents.

One type available is the Stahlwille Box Spanner, which is a 17mm box spanner made from chrome alloy steel.

4) Combination Spanners

Sometimes a project requires multiple spanners. The combination spanner has two ends, one open-ended and the other looped. This loop is a ring spanner, and both ends of this tool fit onto the same size fastener. You can find them in sizes between 3mm-80mm, and the handle's length increases with the size of the heads.

When buying this tool, you only get one size per spanner. However, you get access to two types as mentioned previously, which is why they can be considered a good value for money. Combination spanner sets enable you to have several of these spanners in various sizes.

The open end is stronger than the ringed end because it applies less pressure on the weakest parts of the nuts or bolts, which are thought to be the corners. It is also good for the first turns when loosening a fastener, or for the last turns to tighten one. In contrast, the looped end can be flexible, depending on the combination spanner, and can be ratcheted or non-ratcheted.

5) Crows Foot Spanners

Unlike most spanners, the crows foot spanner has no handle. It is shaped like an open-end spanner but has no shaft, making it ideal for use where 6pt and 12pt spanners can't reach. To extend the length, it can be combined with a ratchet, or to apply extra force, a torque wrench may be used. Crows foot spanner sets are also available.

There are variations of the crows foot spanner, including:

Adjustable Crows Foot Spanner

There are two versions of the adjustable crows foot, (the adjustable spanner and the self-adjusting spanner). The adjustable crows foot is for a larger bar size range than the open-end spanner. The self-adjusting crows foot contains an inner bar that is spring-loaded, which is worked by the flexible lever accompanying this spanner. This lever enables the spanner to fit tighter to the nut or bolt, meaning more force (torque) is applied to the fastener.

Flare Crows Foot Spanner

When working on fluid lines, such as the breaking system in cars, the flare crows foot spanner is ideal. It can also be used for the fluid lines connecting the hydraulic system with the vehicle's drive.

Open End Crows Foot Spanner

This variation can fit with most holds, which is a unique quality of the open-end crows foot spanner. It is commonly used by auto mechanics and people who do DIY.

6) Pin Spanners

Also called pin keys, the pin spanner is mostly used when attaching grinder power tools and abrasive grinding pads together. It is used for fasteners called 'lock nuts', which have two holes in the head for the spanner's pins to be inserted into. This enables the fastener to be turned. 

There are different designs which provide the same results, such as the adjustable pin spanner. Usually, a pin spanner contains a hole so it can be attached to lanyards or other tools. Others sometimes have an additional hole, which can be used for flat-sided fasteners.

When looking for the right pin spanner, two different sizes are usually given, and these are the distance between the central points of both pins and the diameter of the pins. The diameter tends to be between 2.9mm-10mm, and the distance between the pins is usually between 10mm-230mm.

7) Ratchet Spanners

These tools can have a ratcheted head at both ends or just at one end. The ratchet spanner is designed to move back and forth whilst only moving the fastener in a singular direction. This means the head doesn't have to be removed and reattached to the fastener when loosening or tightening. Additionally, you can alter the direction the spanner moves in.

The ratchet spanner can be between 90mm-425mm long, with the length increasing with the size of the head, and the ratchet head sizes are between 4mm-36mm. However, if you need to reduce the size, some of these spanners have interchangeable heads or bushes that can fit onto a larger head size.

Ratchet spanner sets offer this tool in various sizes. You can also get spanners with two ratcheted heads, providing two sizes in the same tool. For example, the Stahlwille 11mm & 10mm Ratchet Spanner is lightweight and appropriate for heavy-duty usage.

8) Ring Spanners

This tool has a looped head to grip the fastener on all sides, meaning it's less likely to slip off when used. Ring spanners are double-headed and can turn a fastener in wider arcs so it takes less time to loosen and tighten.

The most common type is the bi-hex, which contains 12 troughs and points to grip fasteners with. Bi-hex ring spanners can be found in ring spanner sets, such as the Stahlwille Deep Bi-Hex Ring Spanner Set, and can be used for square and hexagonal fasteners. They can also move into smaller spaces and lock into them. 6-point spanners can only be used for hexagonal fasteners.

These spanners can range between 100mm-750mm long, and they can fit onto hexagonal fasteners sized between 4mm-210mm. If you want to use a ring spanner for a square fastener, increase the size of the fastener head by 25%. This number is the size of the required spanner.

9) Slogging Spanners

Designed to be used with a hammer, the end of the slogging spanner is thick to allow the fastener to be tightened to a specific torque. They are ideal to use if the fastener is stuck and needs loosening, and are usually sized between 24mm-210mm. 

The slogging spanner, also known as a hammer wrench, tends to be used for larger fasteners. The head has a block end and is stocky, short and thick to enable high force and shock.

Slogging spanners, such as the Bahco 100mm Slogging Spanner, tighten a nut after they are initially tightened manually. The fastener's elasticity is established using index markers, and this works out the torque required.

10) Torx Spanners

If you have Torx fasteners, Torx spanners (or Torx spanner sets) can be used to loosen or tighten them. The head (or both heads) resembles a 6-point star and it is designed to not slip whilst tightening a fastener.  It should also prevent cam-out from the person using this tool when requiring heavy torque.

Heamar offer several Torx spanners, including the Stahlwille E20 & E24 Double Ended Torx Spanner, which is suitable for heavy use and is manufactured using chrome alloy steel.

The company is the world’s best Value Square Spanner supplier. We are your one-stop shop for all needs. Our staff are highly-specialized and will help you find the product you need.

11) Allen Key

This spanner tends to be bent to a 90-degree angle towards one end to form an 'L' shape and can be purchased individually or as part of an Allen key set. For example, the Klauke Folding Allen Key Set contains 7 keys with sizes ranging between 2mm-8mm. 

The Allen key is also called the hex key and is a thin steel rod with 6 faces. It is designed to fit a socketed head in a fastener and can tighten fasteners whilst the surface of the job remains equal. 

The shorter arm can fit into tight spaces, whereas the long arm allows more torque to be used, making installations and removals easier. This is one of the simplest tools for manipulating fasteners and can come with products such as flat-packed furniture.

12) T Socket Spanner

Made from forged steel, the metal for the T socket spanner has a protective coating to make it more durable. It is similar to the box spanner, but the handle at the top cannot be removed. 

This tool is available in numerous sizes and is used when there is a deep space between you and the fastener you want to access. The T socket spanner is comfortable and easy to use due to its ergonomic design and is normally used to loosen bolts and rail wrenches. 

13) Magneto Spanner

The magneto spanner is the ideal solution for small nut bolts. It is a collection of small, connected single-end spanners in different sizes that are usually distinguished via numbers, with 8 being the largest spanner and 1 being the smallest. 

Its small size makes the magneto spanner an ideal addition to any toolbox. They can also be called ignition spanners and are used when fixing and servicing magnetos. This tool tends to have a screwdriver attached.

14) Socket Spanner

There is a square hole at one end, which is where the Tommy bar can be fixed due to its square shape. At the other end of the socket spanner, there are grooves cut to the nut-bolt shape, much like the ring spanner, and it is shaped like a round socket. Socket spanner sets are available in both large and small sizes.

15) Hook Spanner

For fasteners that have no faces, the hook spanner is designed to tighten and loosen nuts with a periphery with no holes. For example, Stahlwille Adjustable 20mm-42mm Hook Spanner is an adjustable tool that ranges between 20mm-42mm and weighs 90g. 

A hook spanner is curved and has a hooked nose or a pin at the end, allowing it to grip the nut or bolt. This pin connects with the hole, enabling it to turn the fastener. This is a special-purpose tool that can be used on ring nuts and is often used to maintain motorbikes and cars.

16) Basin Spanner

This is a plumbing tool designed to use on fasteners for baths and basins. The basin spanner has two asymmetrical jaws connected to a long shaft, and there is a handle at the other end. As shown through the Bahco 10mm-32mm Basin Spanner, one of the jaws is curved and closes around the nut or bolt due to the jaw being spring-loaded. The other jaw is connected to a spanner. When someone turns the shaft, it applies torque to the fastener.

When completing your DIY project, you need to find the right tools to ensure you get the best results. Heamar have a range of hand tools available, including spanners, that could be a great addition to your toolbox.

5 Essential Facts for Measuring Wrench Time

Wrench time. It's one of those hard to measure metrics and gets a fair bit of attention in the industry. Whether you work in Oil and Gas, Utilities and Power Generation, Facilities Management, or another industry, if you're like most enterprise planning and scheduling professionals, you want to know: how do we boost wrench time?

We may be asking the wrong question.
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Understanding Maintenance Wrench Time

For most organizations, the average wrench time hovers around 25 - 35%. This is time when your maintenance technicians are working, tools in hand. They're not waiting for parts, in meetings, on break, or traveling to and from job sites. Most of the work day, however, is consumed by 'non-work' or non-wrench time tasks.

With a wrench time of 35%, for example, 3.5 hours out of a 10 hour day is spent working directly on tasks (e.g. replacing a leaking seal, repairing an air conditioning unit, etc.). The remaining 6.5? Not much value is being generated from it.  It's not all 'wasted' ' but neither is it always utilized as efficiently as possible.

Increasing wrench time from 35% to 55% creates an average 57% jump in productivity. Let's say you have a workforce of 40; they'll be able to accomplish the same amount of work in the same amount of time as nearly 63 people with a wrench time of 55%. All at no additional cost for your organization.

So, what's your wrench time? As maintenance planning and scheduling professionals, we've had the mantra, 'You can't manage what you don't measure,' drilled into our heads. You need to measure wrench time if you want to improve it, right? Well'. It's not quite that simple.
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What You Need to Know About Measuring Wrench Time

1. Measuring Maintenance Wrench Time is Hard!

Difficulty is not a reason to avoid measuring wrench time, but you should know what you're getting yourself into. The challenge is that commonly used methods do not always yield accurate results. Let's take a look:

  • Self-Reporting: Here, maintenance techs and craftspeople report their work and delay times. Not surprisingly, we see numbers creeping into the 70% range and higher. Some workers may not recognize and/or accurately record delays and non wrench time.

Another reason self-reporting fails to give you an accurate picture of your wrench time: worry. Your people may believe that 35% is 'bad' and that their jobs are in danger. This anxiety can make accurate reporting a challenge to say the least.

  • With this method, observers go into a shop or work area at specific times to see what people are doing. If it looks like work, they'll count it as work. Again, not surprisingly, wrench times tend to be 50% or more.

There are a few problems with this method too. Observations only record delays in the work area, which represent about half of all interruptions. And what about the folks who aren't in the shop but are available for jobs?

  • Day-in-the-life-of approach: an observer follows a craftsperson all day, and wrench time results are typically 50% or higher. Surprise: DILO isn't all that accurate.

Any number of factors can influence wrench times under DILO observation. It may not be a 'typical' day, or a typical craftsperson, for that matter. In one wrench time study, a craftsperson completed a job in 3.5 hours ' but wrench time was about 20 minutes.

In that study, the maintenance technician had to wait for instructions, for parts, for the operator to lockout-tagout the equipment he needed to work on and then go through the restarting procedure to check for leaks, etc.
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It wasn't as if he was twiddling his thumbs; these delays were unavoidable, but when wrench time is the end-all-be-all metric, it can generate incomplete data and a feeling of unease among your people (more on this in a moment).

Remember the Observer Effect too: observing a situation changes the situation. That is, craftspeople may not work or act as they normally do. They' may feel 'under the gun' to perform.
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2. You May Make Your Maintenance Workers Nervous

Will they start carrying a wrench with them everywhere? Maybe not, but observing them may convey the wrong message if you're not careful: that they're not working hard enough. As a result, they may act in atypical ways. They may sweat the small delays over which they have little or no control. They may misrepresent work times. They will start to get antsy.
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3. Measuring Wrench Time Does Not Impact Productivity

But' really? Yes. Here's why:

Y= f(X)

Y represents wrench time, high priority work orders, work orders completed per month, and mean time between failures (MTBF). You cannot affect Y directly.

X, however, is a different story. Here, it represents planning and scheduling. You can leverage X to influence Y. Palmer provides a useful analogy: You can't affect your child's grades in school (Y) but you can affect what time they go to bed and if they do their homework (X). Through X, you can indirectly impact Y.

So, what's this mean?

By improving your planning and scheduling processes, you influence wrench time. More importantly, you'll see greater productivity, more proactive work, fewer delays, and more efficient access to instructions, parts, materials, etc.

Remember that improving wrench time alone does not improve productivity or results. Say you have a craftsperson hammering away for eight hours but doing a subpar job. His wrench time may be phenomenal ' but does that matter if the work is shoddy, inefficient, or incorrect?
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4. A Focus on Measuring Wrench Time Implies That All Non-wrench Time Is Wasted

No, you don't want your people spending hours in the truck traveling between jobs. No, you don't want them waiting around for parts, taking unauthorized breaks, or completing a three-hour job in five. But just because a craftsperson does not have a tool in their hand doesn't mean they're not working or delivering value.

Think of it this way ' the first law of thermodynamics sates that energy can neither be created nor destroyed. We have useful energy and wasted energy that comes out in the form of inefficiencies. Engineers are always trying to make the most efficient system, but there is always a loss in efficiency somewhere.

With wrench time, swap energy with time, and you understand that time can neither be created nor destroyed. Sure, you can always add more resources to get more hours, but that's not the point, and it costs quite a bit!  A technician has a limited number of hours in the day: some are useful, and some are wasted. One of the goals of the maintenance organization should be to reduce the wasted or non-value-add time as much as possible. You will never eliminate it all together, but you sure can reduce it!

In today's dynamic organizations, your people need time to think, plan, troubleshoot, problem-solve, give and receive clear instructions, enter data into their CMMS, attend critical meetings'. None of these count as 'work' when it comes to measuring wrench time ' but they can lead to greater productivity and enhanced results when it comes to putting wrench to nut and bolt.

Not all non-wrench time is wasted. A laser focus on this metric ignores critical functions that can move your organization forward.
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5. Measuring Wrench Time: You Don't Have To Do It!

We're going to ask you to make two solid assumptions: first, that your wrench time is probably industry-average (25-35%), and second, that it will increase if you create efficiencies in your planning and scheduling processes.

In fact, with proper maintenance planning and scheduling, you can increase wrench time to 65%. In an 8-hour day, this brings you from 2.8 hours (at 35% wrench time) to 5.2 hours.

Cut to the chase and focus on the Xs: planning and scheduling. This is where you'll see the return on investment you need.

Wrench time is certainly a hot topic, but it is not the single most important metric to analyze, and depending on the needs of your organization, it may not be worth your time to try and measure. Start by asking the right questions: how do we improve productivity, reduce delays, and tackle more proactive work? Planning and scheduling is the answer.

Looking for more of these valuable tips? Download our free, complete, and detailed white paper on maintenance planning and scheduling best practices.

If you would like to learn how Prometheus Planning and Scheduling can help increase your wrench time, reach out to us today.

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