Explain, demonstrate and have newcomers practice making sizing adjustment at the machine.
Specific techniques will vary from machine to machine but generally, making a sizing adjustment involves modifying the current value of an offset register. Relate how to determine which offset registers are related to a given cutting tool.
Most programmers make the offset number match the tool station number. And most current CNCs have multiple registers per offset ' one to specify the cutting tool's size (position, length and/or radius) and another register for sizing purposes (often called the wear offset). Providing operators with a document that graphically illustrates which offset controls each machined surface will simplify this process (consider providing a color-coded drawing).
If your company uses cutting tools that require physical adjustments to make a sizing adjustment (like finish boring bars used on machining centers), be sure to include them in your discussions.
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