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Application scope and advantages of metal shredder

13, May. 2024

Application scope and advantages of metal shredder

Time:2022-05-24 14:25:43 Author:Suny Group

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The metal shredder is mainly used to shred scrap metal and increase its bulk density for easy transportation and recycling. The equipment is widely used in shredding paint buckets, diesel buckets, thin iron sheets, car shells, metal briquettes, scraps of metal plates and other scrap metal materials.

Crushing raw materials:

The blade of the metal shredder is made of high-strength alloy steel, which has the characteristics of strong wear resistance and high strength. It has the advantages of uniform discharge, large output and low noise. The electrical part is controlled by PLC and has functions such as automatic detection of overload protection.

Features:

1. This series of double-shaft shredders has the characteristics of low speed, high torque, low noise, etc. It adopts PLC control system, which can be automatically controlled, and has the functions of start, stop, reverse and overload automatic reverse control.

2. The motor + reducer drives the cutter shaft to achieve the shearing effect of low speed and high torque.

3. The bearing is sealed with six layers, which is effectively waterproof and dustproof, and prolongs the service life of the bearing.

4. After the tool is worn, the tool coating and welding repair technology is adopted to realize the repeated use of the tool and greatly reduce the maintenance cost of the tool.

5. The design of the split box can easily and quickly remove the entire cutter shaft (shaft, blade, bearing, sealing system).

6. The tools are arranged in a spiral line to achieve efficient cutting.

7. The inner hole of the tool and the spindle surface are all designed with hexagonal to realize the uniformity of the force on the tool.

8. Different types of knives can be selected according to different materials and product shapes to be shredded.

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Benefits of Using Scrap Metal Shredder Machine

A shredding machine which is a heavy metal shredder is a machine that is used for the purpose of tearing large portions of metal scrap into smaller parts that have a high density. Such smaller portions must be clear of dust, rust and color contents. The scrap is turned into small pieces by specially fabricated machines known as Hammers that have a very high torque which helps to strike the scrap metal and aid shredding. Right from beating to shredding these specially designed Hammers made from alloy steel convert the scrap metal into sheave sized recycled products.

Watch the Video How Loose Light Metal Shredding System works :

The need for recycling waste products provided by the shredding machines has become a necessary process especially since it provides a means of sustainably reducing overhead costs of raw materials. It offers economic solutions for treating scrap waste to reduce the environmental impact it might have on ground water, soil and scenery. Depending upon the intensity of the recycling process, you can purchase ideal metal shredding machines that can be fed with appropriate loads of scrap metal waste.

Watch the Video How Rotary Shear is shear/tear large volume of waste metal scraps :

A typical metal shredding machine essentially consists of a conveyer belt that segregates the ferrous and non-ferrous materials due to its magnetic properties. This segregation simplifies the shredding procedure and transforms scrap waste into economically useful fragments that can be re-used as secondary raw materials.

Benefits of Metal Shredding Machinery :

- During metal shredding, the yield of hot metal is very high compared to the amount that is fed inside.
- The chemistry of the obtained hot metal is concise, precise and consistent.
- The electrode breakage is minimized alongside lesser sulfur content.
- The capacity or durability of the hot metal is increased.
- Electrical consumption of the hot metal is lesser per ton.
- The benefit of recycling reduces air pollution and environmental hazards.
- Shredded scrap is easier to manage and provides a dense mix when blended with other stock.
- The shredded scrap is automatically segregated into ferrous and non-ferrous materials.
- The control systems of the shredding machine is automated or handled manually by the workers in charge.
- You can control or monitor the functions of the shredding machines accordingly to the quantity of scrap metal present.
- Shredding machines don’t require intensive care and need; therefore easy maintenance can be expected.
- The design of the shredding machine is flame proof therefore can sustain enough mechanical damage.
- The time efficiency of the shredding machine is precise and offers the shredded raw materials in the fasted period.
- You can control the amount of torque used in order to process light weight scrap and bulky scrap.
- The quantity of scrap processed can be recorded by the shredding machine as per the date, time and month precisely. This data is calculated by the machine itself.
- There is also provision of a dust collector in the shredding machine that facilitates multi-functional mode.
- Presence of a cooling and filtering system is attached within the shredding machines to obtain clean, pure and processed raw materials.

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Application scope and advantages of metal shredder