CutPRO X 106 – Best in die-cutting

23, Dec. 2024

 

CutPRO X 106 – Best in die-cutting

Maximum substrate flexibility with the CutPRO X 106

The CutPRO X 106 is a genuine all-rounder for applications in the fields of labels, commercial printing and packaging.

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The production spectrum stretches from ultra-thin inmould films up to 0.6 mm board. That is made possible by the low-curvature sheet guiding concept of the CutPRO X  platform, with double-size back cylinders and transfer drums. Aerodynamically optimised sheet guide plates lend additional reliability to sheet transport. From the DriveTronic feeder through to the delivery pile.

Depending on your planned application, you can choose from a range of special performance packages. They enable high-speed die-cutting production, also with sensitive substrates. Individually tailored, matched to particular substrates, and designed for outputs up to 15,000 sheets per hour.

Very fast makeready

Still on makeready or already cutting? The question becomes irrelevant on the CutPRO X 106. State-of-the-art automation modules provide for extremely short makeready times compared to flat-bed die-cutters. A complete job changeover, for example, is completed in no more than 15 minutes.

Job data can be transferred via an integrated USB port, or else presetting data are loaded via CIPLinkX or LogoTronic Professional.

Sheet separation and transport into the machine is fast and extremely precise ' no problem with the high-performance feeder of the CutPRO X 106. Koenig & Bauer DriveTronic dedicated drive technology ensures absolute ease of operation and the fastest possible makeready.

A die-cutting forme change is completed in approx. 2 minutes. Tool-free and convenient, following the principle of automated forme changes on the coater of a sheetfed offset press. A laser sensor scans the die-cutting forme to enable automatic presetting of the forme thickness. This eliminates the time-consuming fine alignment of the die-cutting forme which is otherwise necessary on a flat-bed machine.

By the way, all job-specific machine settings can be saved for later recall. That saves time in case of repeat jobs!

Perfect die-cutting results

The heart of the die-cutting unit is a precision-ground magnetic cylinder running in play-free bearings. The true-running accuracy of this cylinder is +/- 5 µm. Permanent magnets ensure reliable fixing of the die-cutting forme.

An additional register pin system permits fast and precise forme positioning. Lateral, circumferential and diagonal register functions provide for fine adjustment relative to the sheet.

CNC-manufactured dies stand for absolute accuracy and minimum tolerances. They enable cutting of even the smallest radii and contours, which would not be possible with the steel rules of a flat-bed forme.

The ultimate precision of die-cutting is also supported by the exact pressure control between the forme and back cylinders. The pressure is set from the ErgoTronic operating panel in steps of 1 µm.

Langston 66" Rotary Die Cutter

 

Update:

For more information, please visit rotary die cutting machine.

Cumberland Container is adding a new Alliance 66x126' FeedMAX Prefeeder to our Apstar RDC.  Scheduled to be installed January

Key Features '

  • Improves production performance
  • Automatic warp compensation -Adapts to variation in board quality
  • Block priming ' Less jams, reducing operator intervention
  • Auto-centering units onto lift for consistent sheet feeding

Update:

We've expanded our Apstar RDC to 4 color printing.

For more than 50 years, Cumberland Container has manufactured quality packaging for clients across the Southeast. Through innovative design and significant investments in advanced manufacturing processes, Cumberland Container continues to make its customers its top priority.

In November, Cumberland added the next advancements to its cadrie of manufacturing equipment with the installation of its new Apstar 3-color Rotary Die Cutter and an AG Stacker. This installation will replace two other machines and do their combined work in ¼ the time it previously took

Additionally, this Apstar can be expanded to print 5 colors including 1 or 2 colors for inside print on one pass for more complex jobs in the future.

The Apstar HG2 is cutting-edge, and will give customers access to print registration with 1/64' tolerance, 8 times sharper than most other machines, running die cut sheets up to 66' x 126' along with large 'point of purchase' displays. This new machine has the capacity to die cut and percision print at an impressive 12,000 pieces per hour. These features give Cumberland Container production capability few box companies have. Additionally, this Apstar can be expanded to print 5 colors for more complex jobs in the future. The AG Stacker with its laser-line setups will provide great agility to neatly stack blanks for shipping. All this combined with 35% shorter setup times and ease of recalling repeat jobs can help Cumberland process your job faster.

Quality packaging through the Apstar HG2 is the 'how,' and providing our customers with the best and most cost effective packaging is the 'why' Cumberland Container continues to make investments in its capability. Call Cumberland Container at 931-839- today to fulfill your packaging needs.

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The company is the world’s best Label die cutting macine supplier. We are your one-stop shop for all needs. Our staff are highly-specialized and will help you find the product you need.