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1. Save equipment cost
2. Save in transportation cost
3.Save installation cost
4.Save operating costs
5.Environmental cost savings
6.EPCB's guarantees
EPCB new steam generator helps you save production costs in many ways:
The steam source equipment system consists of circulating pump, upper heat exchanger, lower heat exchanger, combustion chamber, steam water separator, control system, measurement feedback equipment, pipeline and other accessories.
l water vapor separator: high quality steam is separated, the effective steam is more than 97%, and the steam water content is controlled within 3%.
l circulating pump: the separated hot water is recycled without waste and energy saving.
l upper heat exchanger: secondary utilization of flue gas heat, full absorption of waste heat and use of alloy steel.
l lower heat exchanger: open flame direct combustion, high-density fin heat exchange, alloy steel.
l combustion chamber: special fire exhaust is used to avoid electronic control, with high stability and stainless steel.
l control system: chip imported from Japan, CPU electric control, igniter, temperature control sensor, etc., independently developed and produced.
l condensation system: the waste heat in the flue gas is recycled again, which greatly improves the thermal efficiency.
Small size, ordinary containers can hold 5 one ton boilers;
There are few auxiliary machines, only water treatment and chimney are required;
With integrated design and soft connection, it is easy to install to the user's site.
The steam source subverts the working principle and process of the traditional steam equipment "water storage heating water boiling steam generation". The steam source uses the self-developed new "once through steam generation technology" to convert water into steam as soon as the tap water flows through the combustion chamber, thus reducing the process and links of "water storage heating water boiling" of traditional steam equipment, and the whole process from Startup to steam generation is completed in 5 seconds.
The new type of alloy steel finned heat exchanger has the advantages of fast heat absorption, more heat absorption, high heat conversion efficiency, safe use, environmental protection, durability, convenience, energy conservation and environmental protection, and is widely used.
PLC electric control system, one screen can operate the whole system, the interface is simple, easy to understand and easy to use.
All stainless steel, patented technology operation, design service life of 15 years.
Ultra low nitrogen emission without additional treatment of tail gas.
Support 24-hour monitoring, NOx < 30g / m3, SO2 < 10g / m3, full evaporation.
EPCB can provide you with the most suitable products and continuous high-quality steam on the premise of ensuring safety.
Six fold safety protection: water cut-off (low water pressure) protection, fan abnormal protection, accidental flameout protection, overtemperature protection, overvoltage protection, power failure protection, high reliability and safety, and there will never be explosion risk.
Water cut-off (low water pressure) protection: automatic shutdown when there is no water or the water pressure is too low, which protects the equipment from dry burning.
Fan abnormal protection: fan failure will lead to internal temperature rise and automatic shutdown of the machine. Its function is overtemperature protection.
Accidental flameout protection: flameout automatically closes the solenoid valve, and the machine is protected and automatically shut down, which is the function of preventing gas leakage.
Overtemperature protection: sensing the scale of the heat exchanger to protect in advance and prevent dry burning.
Overvoltage protection: the overvoltage switch senses the signal and stops automatically.
Power failure protection: the gas solenoid valve is closed, and its function is also to prevent gas leakage.
1. Cross flow steam generation technology - steam generation process of traditional cooking equipment: water storage - heating - water boiling - steam generation. Kailuoxin steam source uses the "cross flow steam generation technology" to generate steam as soon as the tap water flows through the heat exchanger, so as to realize steam generation within 5 seconds after startup without preheating, which greatly reduces the use cost of fuel. The steam boiler needs to pass through the pressure vessel to form steam pressure before it can produce high-temperature steam, and the steam source directly produces high-temperature steam. There is no need for the pressure vessel to form steam pressure at all.
2. Continuous steam transmission technology - central water supply and central heating. Traditional steam generating equipment or steam boiler realizes periodic water supply or heating by periodically segmented steam heating to make the water storage temperature reach the predetermined standard. The steam source uses the "steam continuous transmission technology" to make the steam continuously and quickly transmit, heat and store water almost without loss, so as to realize continuous and uninterrupted supply.
3. Low steam consumption transmission technology - realize almost zero heat loss in the process of steam transmission, so as to maintain a relatively continuous and stable water temperature in central water supply and central heating.
4. Intelligent frequency conversion technology - according to the change of steam consumption and the trend of pressure and temperature rise and fall, the system automatically stops and starts the module, and intelligently converts the frequency to the balance of heat energy supply and demand, so as to truly supply energy on demand, accurately supply energy and avoid waste!
5. Modular management technology - the steam source adopts modular design and is standby for each other. The equipment power can be adjusted according to the demand at any time to completely solve the problem of big horse pulling trolley. The equipment is small in size and can be installed in a distributed and centralized manner.
Our business team will first understand your real needs and select the most suitable equipment model for you according to your needs;Moreover, our scheme design is one-to-one. We design a complete set of steam supply scheme completely according to your local situation and the current situation and demand of the factory, and can ensure that our scheme is the best design.
You must also be worried about the after-sales problems when purchasing equipment. We have also taken your concerns into account. Therefore, we have two after-sales support to ensure that you can use our products smoothly.
1. Technical support
We have a professional technical team to solve all your questions online 24 hours a day, and we all have the ability to solve technical problems in a short time
2. Maintenance support
Some vulnerable parts are included in the factory
After sales service centers around the world
Free maintenance during warranty period
For more 0.5 Ton Gas Steam Generatorinformation, please contact us. We will provide professional answers.
Lifelong maintenance
Working Principle of Low-nitrogen Condensing Gas Steam Generator
The low nitrogen steam boiler uses advanced full premixed combustion technology to greatly reduce the nitrogen oxide emissions generated by the fuel during combustion. At the same time, the 0.5 ton gas steam generator uses condensation technology to recover the heat in the steam to further improve the thermal efficiency. During the combustion process, a low-nitrogen burner is used to reduce the generation of nitrogen oxides by optimizing the mixing ratio of combustion air and gas and controlling the combustion temperature.
The high-temperature flue gas generated by the combustion passes through the heat exchanger, transfers heat to water, and evaporates the water into steam. Subsequently, the steam enters the condensation section and exchanges heat with the low-temperature return water, releasing latent heat, reducing the exhaust gas temperature to close to the return water temperature, thereby achieving efficient heat recovery.
Anatomy Diagram Of Gas And Oil Steam Generator
The 0.5 ton gas steam generator is a highly efficient and energy-saving steam equipment. It adopts fully premixed combustion technology to fully mix the gas and air, achieve more complete combustion, and reduce nitrogen oxide emissions. Its condensation technology recovers waste heat in the exhaust gas, improves thermal efficiency to a higher level, and reduces energy consumption. The condensing oil boilers are suitable for places with high environmental protection requirements. It has excellent energy-saving effects and environmental protection performance, low operating costs, and is an ideal choice for modern industrial and commercial fields.
Sub-item Item Boiler body materials and related technical parameters Model LSS0.5-1.0-Q Boiler type Vertical Flow Rated steam capacity (TPH) 0.5 Rated working pressure (MPa) 1 Rated thermal efficiency (%) 97-101 Rated gas consumption (Nm³/h) 39.26 Overall dimensions (mm) (L*W*H) ** Main body weight (Kg) 760 Furnace body material Standard boiler steel & 304 finned tube Furnace body welding method All argon arc Condenser material 316L stainless steel Condenser circulation pipe DN25 Chimney diameter Φ160 Water capacity <30L(Exempt from inspection) Burner Fully premixed surface combustion Burner valve group Honeywell Nitrogen oxides (NOx) <30mg Valve group diameter DN40 Gas inlet diameter DN32 Gas pressure (dynamic pressure KPa) 3-6 Ignition method Automatic electronic ignition Electrical power 2.5KW Notes: 1. Medium fuel consumption, low calorific value, natural gas is Kcal/Nm³/h 2. Water quality requirements: TDS<20μS 3. In order to provide a better user experience for the product, we will continue to upgrade and improve the product technology and appearance. The above dimensions are for reference only.①Adopt fully premixed surface combustion:
Full premixed surface combustion technology is a gas combustion technology that fully premixes gas and air before entering the combustion chamber to make combustion more complete, improve combustion efficiency and reduce the release of harmful gases. It has the following characteristics:
1) Traditional high-pressure jet gas burners use diffusion combustion, while metal fiber burners use completely premixed surface combustion. When the air excess coefficient is small, combustion is more complete, resulting in high thermal efficiency and low CO emissions. .
2) The flame of the metal fiber burner is short and uniform, without the local high temperature zone of the traditional jet burner. At the same time, the flame hole intensity is low, and the resulting NOx is significantly reduced.
3) The metal fiber burner significantly reduces combustion noise, so it can reduce flue noise.
4) Since the premixed flame has a compact structure, this advantage can be used to reduce the size of the combustion chamber when designing the combustion chamber.
5) Conveniently obtain a large proportion of power adjustment range. Stable combustion can be achieved under thermal intensity of 100-kw/㎡.
6) When the output is small, the metal fiber burner can use radiation heat transfer, which can increase the efficiency of heat exchange.
7) Low nitrogen condensing gas steam generator has small thermal inertia, so it heats up and cools down faster, the time to reach infrared is very short, and the temperature control response is sensitive.
8) Since the medium pores of the metal fiber burner burner head are fine and have a certain thickness, and the temperature difference between the inner and outer surfaces of the medium is large, the tempering tendency of the metal fiber burner is lower, making it safe and reliable.
② Using liquid crystal display fully automatic intelligent electronic control system:
This commercial gas steam boiler has automated operation, personalized design, and all programs are concentrated on a control system, making it convenient for every operator. The equipment operating system is automatically controlled, and all operating status can be clearly seen on the LCD screen. You can observe the equipment working status, equipment water level status, steam pressure high and low status, water pump operating status, fault alarm status, etc. on the display, allowing you to keep track of the equipment operating status at any time and use it with more confidence.
③Parts:
All pipelines and instrument connections are made of stainless steel pipes or copper pipes, and the electrical appliances are domestic electrical appliances, which are safe and reliable to use and have luxurious configurations.?
④Multiple chain security protection functions:
The industrial steam boiler is equipped with over-pressure protection such as safety valves and pressure controllers that have been verified by the inspection institute to prevent the equipment from causing explosion accidents due to excessive pressure; it also has extreme low water level protection, and the equipment will automatically stop working when the water supply is stopped. It prevents the equipment from being damaged or even burned out due to dry burning of the equipment. The leakage protector makes the safety of operators and equipment more secure. Even if there is a short circuit or leakage caused by improper operation of the equipment, the equipment will automatically cut off the circuit to protect operators and control lines in a timely manner.?
⑤Easy to install and easy to use:
The products have passed strict debugging before leaving the factory. Users only need to connect the power and water sources, press the start button and the device will enter automatic operation without complicated installation.?
⑥Scientific design, exquisite appearance:
It adopts cabinet-type scientific design style, with reasonable internal design structure and extremely convenient maintenance. The equipment shell adopts CNC cutting and CNC folding one-time molding process, with fine workmanship; the surface of the shell has been treated with high-temperature spray plastics, making it durable and beautiful in appearance.
① Energy saving: fast gas output, saving the preheating time and cost of traditional boilers. Fully automatic control, no need for manual supervision, saving wages. Installation nearby, no need to build a boiler room, saving construction costs and pipeline heat loss.
② Inspection-free: the internal water volume is less than 30L water, no need to report annual inspection.
③ Environmental protection: natural gas and liquefied gas can reach low nitrogen emissions below 30mg, meeting emission standards.
④ Safety: no pressure vessel, internal 316L finned tube encircling heating, no explosion risk.
① Food industry
During food processing, steam is used for sterilization, disinfection, cooking and drying. The condensing steam boiler for sale can quickly provide high-quality steam, ensure food hygiene, improve production efficiency, reduce energy consumption, and meet the high standards of hygiene and safety in the food industry.
② Textile printing and dyeing industry
During the textile and printing and dyeing process, steam is used for heating, shaping, dyeing and dehydration. The steam generator can provide a stable heat source for textiles to ensure the quality of dyeing and shaping. At the same time, low nitrogen emissions help the textile industry reduce environmental pollution and meet environmental protection requirements.
③ Washing and ironing industry
Steam is widely used in washing and ironing equipment for washing, disinfecting and ironing clothes. The 0.5 ton gas steam generator can provide continuous and stable steam for washing equipment, shorten operation time, improve work efficiency, and reduce pollution to the environment.
④ Medical and pharmaceutical industry
The processes of sterilization and disinfection of medical equipment, extraction, concentration and drying in drug production all rely on high-temperature steam. The steam generator provides sterile and constant temperature steam to ensure the hygiene requirements in the pharmaceutical process, reduce energy consumption, and help hospitals and pharmaceutical companies better meet industry standards.
⑤ Brewing industry
During the brewing process, steam is mainly used for cooking, fermentation, disinfection and wine cellar heating. The fully premixed low-nitrogen condensing steam generator can provide stable heat energy for these process links, improve the process level of brewing, ensure the consistency of product flavor, save fuel costs and reduce emissions.
⑥ Chemical industry
Steam is widely used in heating, distillation, reaction, separation and other processes in chemical production. The high efficiency of the steam generator can provide a continuous heat source for chemical companies to ensure the stability of chemical reactions, and its low nitrogen emission characteristics reduce pollutant emissions and improve the environmental compliance of enterprises.
• Pre-project Consultation and Solution Design: Provide technical consultation to help customers understand product performance and applicability. Design rational, economical, and reliable steam supply solutions to meet customer needs.
• Customized Services: Offer customized safety industrial steam boiler solutions based on customer needs, covering design, logistics, installation, and decommissioning.
• Installation and Commissioning: As a professional condensing oil boilers supplier, Partedon Group provides professional installation guidance and technical support to ensure safe and reliable equipment installation. Conduct commissioning to ensure normal operation.
• After-sales Service: Offer efficient technical support to resolve usage issues. Adhere to ISO standards for after-sales service to ensure product quality. Provide regular maintenance to extend equipment life.
Contact us to discuss your requirements of 1.2 Ton Gas Steam Generator. Our experienced sales team can help you identify the options that best suit your needs.