Everything you need to know about die cutting

New to the crafting and curious to find out what die cutting is all about? This is the post for you! 

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Here at Crafters Companion we are dedicated die cutters, we love that its such a fantastically versatile technique and can be used for pretty much any kind of project or occasion. In fact its so popular that there is an almost overwhelming amount of information out there.

So weve come up with this handy guide to the whats, whys and hows of die cutting and die cutting machines. 

What is die cutting?

Die cutting is using a machine that applies pressure to cut out delicate shapes from paper, card fabric and other materials.

By die cutting you can achieve amazing intricate cut out pieces that you wouldnt usually be able to create with scissors or craft knives. You can use your die cut shapes to embellish and decorate your crafting creations in card making, scrapbooking, gift box and gift tag making, home décor, quilting and more!

What is a die?

A die is a metal shape with a sharp cutting edge which is pressed into your chosen card or fabric when it goes through the die cutting machine a bit like a cookie cutter. They can be used over and over to create the same shape, each with exactly the same dimensions giving you an amazingly professional finish on your crafting projects. 

They come in all shapes and sizes for a whole host of occasions. From words, numbers and sentiments to delicate lace borders and starbursts, adorable animals and sweet treats to blooming florals and whole landscapes the world really is your oyster! 

What is a die cutting machine and how do they work?

Die cutting machines are amazing devices, they come in all shapes and sizes and apply pressure evenly to cut out shapes from metal dies. 

All you have to do is make a sandwich using cutting plates (more on those below!), your chosen card or other material and feed it through the machine to cut amazingly intricate designs.

Which die cutting machine should I use?

Die cutting machines come in all shapes and sizes, with something to suit all levels of interest and ability!  

The Gemini machines are a go-to favourite among crafters around the globe, offering amazing power and pressure throughout the whole range. You can choose to use an electronic machine or a hand-powered manual machine.

All of the electronic machines feature pause, resume and reverse buttons. So, if youre concerned youve put an incorrect sandwich combination through you can simply pause it and reverse it out to check!

Check out and compare the full range of Gemini machines here

Can I emboss as well?

Yes! The eagle-eyed among you will have spotted from the titles above that Gemini machines can also emboss. Embossing is the process of adding a raised image to your papercraft projects. All you have to do is choose your Embossing Folder, select the card or paper youd like to use, pop it inside the folder, create a sandwich according to the included instructions and roll through your machine!

You can choose between 2D Embossing Folders, 3D Embossing Folders and Cut & Emboss Folders to add amazing depth and dimension to your projects! Some metal dies include embossing detail, so you can also use them to create embossed detail!  

What are cutting plates?

Cutting plates are needed to make the die cutting sandwich. This is a combination of cutting plates, dies and materials that are put together to roll through your machine. 

The plates provide a surface for the die cutting machine to press down on, to ensure even pressure, from edge to edge so you can achieve amazing results. Cutting plates are essential tools for effective cutting. This means theyll take quite a lot of use and will need to be replaced from time to time. 

There are quite a few different types of cutting plate to choose from. But dont worry weve laid them all out so you can take a look and see which are right for you! 

How do I know which cutting plate to use?

Each different combination creates a different effect using different cutting plates take a look through our list of Gemini Cutting Plates and accessories:

• Clear Cutting Plates These form the bread for your die cutting sandwich! You need two clear cutting plates, one for the top and one for the bottom to protect the contents and provide a surface for machine to press together. 
• Metal cutting plates  These are perfect for more intricate designs. Imagine a pair of scissors and the two metal blades coming together for a crisp cut thats how this works with metal dies! Youll see a much more defined cut with this plate included in your sandwich.
• Plastic shims  This is a durable plate that adds an extra layer to your sandwich, creating a better fit in the machine and a level surface.
• Magnetic shims Like the plastic shim, this shim adds an extra layer into your sandwich, but as its magnetic, it also helps to keep your dies in place while theyre rolled through the machine.
• Rubber embossing mat  This nifty mat allows you to use dies as embossing tools as it creates a softer impact. Instead of applying enough pressure for the die to cut through the card or paper, it reduces the pressure to result in an embossed image or pattern.

Make sure you get the right sized cutting plates and shims for your die cutting machine. With the plates and shims, its vital to remember to flip and rotate them after each use. This will help to prevent bowing, but its always good to have some extra in your stash, just in case. 

Can I die cut fabric?

Yes! With Multi Media dies you can cut through a range of fabrics including cotton, denim, faux leather, corduroy and felt! So you can cut out perfectly accurate pieces for quilting, bag making or clothes projects in a snap! Multi-media dies will cut a whole host of materials as well, including:

• Foil perfect for adding a metallic effect 
• Vellum translucent paper for a soft and elegant look
• Chipboard offers extra stability 
• Vinyl perfect for stickers! 
• Cork adds instant texture 
• Foam add underneath paper die-cut shapes for extra height and dimension

What are Multi Media dies?

Multi Media dies are thicker than standard metal dies, with a more pronounced cutting edge. This means they can cut through thicker and more difficult materials, as well as multiple layers of fabric! Multi Media dies are perfect for so many soft crafts, including patchwork, applique, bag making and more! 

Caring for your die cutting machine

Die cutting machines are so versatile, youre bound to be using them all the time! Its important to take proper care so theyll keep you crafting for years to come! Here are a few die cutting machine maintenance tips: 

• If youre running a cutting plate through your machine more than once, youll need to flip the plate each time to prevent bowing.
• Always use the correct sandwich or plate configuration that is recommended by the machine manufacturer, otherwise you could cause damage to your machine.
• Never force your plates through!
• Make sure you clean your machine periodically. Removing small bits and dirt will help the performance of your die-cutting machine. (Please note if you take the machine apart, your warrantee will be void.)

If this post has got you thinking about all the things you can do with die-cutting why not tune into the below episode of The Craft Class on Crafters TV to find out even more about how to create amazing effects!

We hope this ultimate guide to die cutting machines has answered your questions and helped de-mystify this wonderful craft technique!  Why not start your first project today? 

We cant wait to see your die cut delights, so make sure you let us know and share your project photos with us on Facebook, Twitter or Instagram using the hashtag #crafterscompanion 

Die-cutting machines play a crucial role in various industries, from small print shops to large-scale manufacturing facilities. They are essential for cutting materials into customized shapes used in packaging, signage, and graphic arts. Beyond cutting, some commercial die-cutting machines can emboss, perforate, crease, form, and laminate materials. This guide will explore different types of die-cutting machines, their applications, and their respective advantages and disadvantages.

 

Link to cncvicut

Manual vs. Automatic Die-Cutting Machines

 

Die-cutting machines are broadly classified into manual and automatic types. Manual machines require operators to feed materials manually, which is slow and labor-intensive. In contrast, automatic machines are designed to continuously feed materials, significantly boosting efficiency and productivity.

 

Flatbed vs. Roll Die Cutting Machines

 

Industries utilize industrial die-cutting machines for high-volume production needs. For example, the packaging industry employs these machines to create boxes and cartons, while the sign-making sector uses them for cutting vinyl and acrylic for signage and displays. In the graphic arts field, they are crucial for precise cutting in activities like card making and scrapbooking.

 

There are two main types of industrial die-cutting machines:

 

Flatbed Die-Cutting Machines

Flatbed die-cutting machines, also known as platen die-cutting machines, are robust and versatile in handling various materials:

Advantages:

1. Capable of handling large materials and a wide range of thicknesses, both in sheets and rolls.
2. Precision cutting of closely grouped shapes, minimizing material wastage.
3. Generally more cost-effective compared to rotary die-cutting machines.

Limitations:

1. Slower operation due to the stop-and-start process, which affects productivity.
2. While accurate, may not match the precision of rotary die-cutting machines.
3. Limited functionalitycannot perform tasks like printing, perforation, or lamination directly.
4. Longer setup time required between jobs.

Roll Die Cutting Machines

Roll die cutting machines are designed specifically to handle materials in roll form:

Advantages:

1. High-speed operation, making them ideal for high-volume production environments.
2. Exceptional precision, suitable for intricate cutting tasks.
3. Versatility in performing tasks such as printing, perforation, and lamination directly.
4. Capable of kiss cutting, leaving the backing paper intact.

Limitations:

1. Higher initial costs due to tooling, setup, and dies, typically suited for larger scale production.
2. Limited width capacity compared to flatbed machines, restricting use for wider materials.
3. Challenges in cutting thicker and denser materials effectively.
4. Requires materials to be in roll form, not suitable for sheet materials without modification.

 

Choosing the Right Die-Cutting Machine

 

Selecting between flatbed and roll die cutting machines depends on your specific business requirements. Consider factors such as production volume, material type, precision needs, and budget constraints when making your decision. It's crucial to procure your die-cutting machine from a reputable manufacturer to ensure reliability and quality.

 

Feida Machinery stands out as a trusted manufacturer offering customizable roll die cutting machines and top-quality automatic platen creasing and cutting machines. Contact us today to learn more about our range of die-cutters and how they can enhance your operations.

Want more information on roll die cutter? Feel free to contact us.