Exergy Analysis and Energy-Saving Evaluation of the Fuming ...

28, Jul. 2025

 

Exergy Analysis and Energy-Saving Evaluation of the Fuming ...

Fuming furnace for processing zinc leaching residue - Google Patents

CNU - Fuming furnace for processing zinc leaching residue - Google Patents

Fuming furnace for processing zinc leaching residue Download PDF

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Publication number
CNU
CNU CNU CNU CNU CN U CN U CN U CN U CN U CN U CN U CN U CN U CN U CN U CN U
Authority
CN
China
Prior art keywords
furnace
water tank
cooling water
hearth
fuming
Prior art date
-10-08
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
CNU
Other languages
Chinese (zh)
Inventor
梁敏炎
文丕忠
王学洪
蒋光佑
陶政修
罗祥海
李德锦
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
CHINA TIN GROUP Co Ltd
Original Assignee
CHINA TIN GROUP Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
-10-08
Filing date
-10-08
Publication date
-03-20
-10-08 Application filed by CHINA TIN GROUP Co Ltd filed Critical CHINA TIN GROUP Co Ltd
-10-08 Priority to CNU priority Critical patent/CNU/en
-03-20 Application granted granted Critical
-03-20 Publication of CNU publication Critical patent/CNU/en
-10-08 Anticipated expiration legal-status Critical
Status Expired - Fee Related legal-status Critical Current

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  • HCHKCACWOHOZIP-UHFFFAOYSA-N Zinc Chemical compound [Zn] HCHKCACWOHOZIP-UHFFFAOYSA-N 0.000 title claims abstract description 16
  • leaching Methods 0.000 title claims abstract description 16
  • zinc Substances 0.000 title claims abstract description 16
  • zinc Inorganic materials 0.000 title claims abstract description 16
  • cooling water Substances 0.000 claims abstract description 75
  • brick Substances 0.000 claims abstract description 42
  • XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 14
  • slag Substances 0.000 claims abstract description 13
  • coal Substances 0.000 claims abstract description 10
  • waste heat Substances 0.000 claims abstract description 5
  • Steel Inorganic materials 0.000 claims description 5
  • steel Substances 0.000 claims description 5
  • Alloy steel Inorganic materials 0.000 claims description 2
  • PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 claims description 2
  • VYZAMTAEIAYCRO-UHFFFAOYSA-N Chromium Chemical compound [Cr] VYZAMTAEIAYCRO-UHFFFAOYSA-N 0.000 claims 2
  • CPLXHLVBOLITMK-UHFFFAOYSA-N Magnesium oxide Chemical compound [Mg]=O CPLXHLVBOLITMK-UHFFFAOYSA-N 0.000 claims 2
  • XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims 1
  • aluminium Inorganic materials 0.000 claims 1
  • clay Substances 0.000 claims 1
  • magnesium oxide Substances 0.000 claims 1
  • Smelting Methods 0.000 abstract description 2
  • material Substances 0.000 description 11
  • biosynthetic process Effects 0.000 description 4
  • boiling Methods 0.000 description 4
  • formation reaction Methods 0.000 description 4
  • ATJFFYVFTNAWJD-UHFFFAOYSA-N Tin Chemical compound [Sn] ATJFFYVFTNAWJD-UHFFFAOYSA-N 0.000 description 3
  • method Methods 0.000 description 3
  • QRRWWGNBSQSBAM-UHFFFAOYSA-N alumane;chromium Chemical compound [AlH3].[Cr] QRRWWGNBSQSBAM-UHFFFAOYSA-N 0.000 description 2
  • chemical reaction Methods 0.000 description 2
  • gas Substances 0.000 description 2
  • metal oxide Inorganic materials 0.000 description 2
  • metal oxides Chemical class 0.000 description 2
  • phase Substances 0.000 description 2
  • recovery Methods 0.000 description 2
  • OYPRJOBELJOOCE-UHFFFAOYSA-N Calcium Chemical compound [Ca] OYPRJOBELJOOCE-UHFFFAOYSA-N 0.000 description 1
  • XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 description 1
  • NACUKFIFISCLOQ-UHFFFAOYSA-N [Mg].[Cr] Chemical compound [Mg].[Cr] NACUKFIFISCLOQ-UHFFFAOYSA-N 0.000 description 1
  • adaptive effect Effects 0.000 description 1
  • blowing Methods 0.000 description 1
  • calcium Inorganic materials 0.000 description 1
  • calcium Substances 0.000 description 1
  • combustion reaction Methods 0.000 description 1
  • corrosion Methods 0.000 description 1
  • corrosion Effects 0.000 description 1
  • dilution Methods 0.000 description 1
  • dilution Substances 0.000 description 1
  • effects Effects 0.000 description 1
  • energy consumption Methods 0.000 description 1
  • engineering process Methods 0.000 description 1
  • extraction Methods 0.000 description 1
  • gaseous phase Substances 0.000 description 1
  • heat treatment Methods 0.000 description 1
  • import Effects 0.000 description 1
  • insulation Methods 0.000 description 1
  • manufacturing process Methods 0.000 description 1
  • melting Methods 0.000 description 1
  • melting Effects 0.000 description 1
  • melting process Methods 0.000 description 1
  • metal Inorganic materials 0.000 description 1
  • metal Substances 0.000 description 1
  • photosynthesis, light harvesting Effects 0.000 description 1
  • prolonged effect Effects 0.000 description 1
  • refining Methods 0.000 description 1
  • silicon Inorganic materials 0.000 description 1
  • silicon Substances 0.000 description 1
  • solution Substances 0.000 description 1
  • stirring Methods 0.000 description 1
  • well water Nutrition 0.000 description 1
  • well water Substances 0.000 description 1

Classifications

    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P10/00—Technologies related to metal processing
    • Y02P10/20—Recycling

Landscapes

  • Manufacture And Refinement Of Metals (AREA)
  • Waste-Gas Treatment And Other Accessory Devices For Furnaces (AREA)

Abstract

一种用于处理锌浸出渣的烟化炉,在炉底耐火砖和炉缸冷却水箱构成的空间内衬有炉缸耐火砖,炉墙冷却水箱和炉顶冷却水箱由余热锅炉水冷壁管构成。烟化炉的底部为炉底冷却水箱,炉底冷却水箱的上面外侧为炉缸冷却水箱、上面内侧为炉底耐火砖,炉缸耐火砖内衬在炉底耐火砖和炉缸冷却水箱构成的空间,在炉缸冷却水箱下方设有进风进煤口和排渣口,由水冷壁管构成的炉墙冷却水箱设在炉缸冷却水箱上方,炉墙冷却水箱设有进料口,抽风口在烟化炉的上方,由水冷壁管构成的炉顶冷却水箱在烟化炉的顶部,本实用新型除了具备传统烟化炉烟化炉的烟化挥发冶炼渣功能外,还具有热利用率高、使用周期长的优点。

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A fuming furnace for treating zinc leaching slag, the space formed by furnace bottom refractory bricks and hearth cooling water tank is lined with hearth refractory bricks, and the furnace wall cooling water tank and furnace top cooling water tank are composed of waste heat boiler water wall tubes . The bottom of the fuming furnace is the furnace bottom cooling water tank. The upper and outer sides of the furnace bottom cooling water tank are the hearth cooling water tank, and the upper inner side is the furnace bottom refractory brick. The hearth refractory brick is lined with the furnace bottom refractory brick and the hearth cooling water tank. Space, the air inlet and coal inlet and slag outlet are set under the hearth cooling water tank, the furnace wall cooling water tank composed of water-cooled wall tubes is located above the hearth cooling water tank, and the furnace wall cooling water tank is equipped with a feed port and an air outlet Above the fuming furnace, the furnace roof cooling water tank composed of water-cooled wall tubes is on the top of the fuming furnace. In addition to the fuming and volatilizing smelting slag function of the traditional fuming furnace, the utility model also has heat utilization efficiency. The advantages of high and long service life.

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Description

A kind of fuming furnace for the treatment of zinc leaching residue Technical field The utility model relates to a kind of fuming furnace, specially refers to a kind of fuming furnace for the treatment of zinc leaching residue. Background technology Fuming furnace is a kind of high temperature fuming furnace for the treatment of chats, slag, leached mud, small-sized fuming furnace equipment is circular or oval-shaped, medium-sized and large-scale fuming furnace equipment is rectangle, the basic element of character that forms fuming furnace is cooling water tank, cooling water tank has furnace bottom cooling water tank, cupola well cooling water tank, furnace wall cooling water tank, furnace roof cooling water tank, water tank is made with general steel plate, and the thickness of steel plate is 10mm~16mm.The furnace bottom of tradition fuming furnace fuming furnace is lined with the refractory brick of a layer thickness 200mm~350mm, and cupola well is not to be lined with refractory brick, and hot water or the low-pressure steam of furnace wall cooling water tank output do not enter the boiler pipe network, and be directly emptying. Fuming furnace is a kind of high temperature fuming furnace, feature from material and burning, belong to high temperature molten bath melting equipment, in melting process, the airflow that material is sprayed into stirs, form the violent motion of seething, the exchange of material and heat fast and fully, therefore, it is large that fuming furnace has the siege ability, the high characteristics of volatilization efficient are widely used in extraction and the enrichment of lower boiling metal and lower boiling metal oxide, such as the blowing of the medium tin ore in the tin smelting process, the rich slag sulfiding volatilization of tin, the dilution volatilization of blast furnace lead skim, the reduction volatilization of zinc leaching residue etc. The tradition fuming furnace, the siege ability is large, the high advantage of volatilization efficient although have, but because traditional fuming furnace equipment simply is comprised of a plurality of water tanks, there is obvious shortcoming: at first, because the cupola well cooling water tank does not have the refractory brick protection, the strenuous exercise of material in the cupola well, directly the cupola well cooling water tank is impacted and rub, this impact and friction are very large to the infringement of cupola well cooling water tank, and corrode is very fast, and the life cycle of cupola well water tank only has 3~6 months; Secondly, because cupola well does not have inner lining refractory block, the strenuous exercise of material in the cupola well, the heat of material itself is passed to the cupola well cooling water tank fast, make the temperature fast-descending of material self, this need to replenish a large amount of heats just can keep the interior thermal equilibrium of stove, therefore, cause energy consumption large, Energy efficiency is low; Again, because cupola well does not have inner lining refractory block, the material transferring heat is very fast to the speed of cupola well cooling water tank, even replenish a large amount of heats, the temperature in the stove also can only reach about ℃, can't process high silicon high calcium material, and is low to the adaptive faculty of raw material; At last, the furnace wall cooling water tank of traditional fuming furnace apparatus and furnace roof cooling water tank are common water tanks, and the vapor pressure of output is low, can't incorporate boiler into, cause heat recovery efficient low, cause energy dissipation. Summary of the invention The purpose of this utility model provides a kind of fuming furnace for the treatment of zinc leaching residue, The utility model achieves the above object by the following technical programs: a kind of fuming furnace for the treatment of zinc leaching residue is comprised of furnace bottom cooling water tank, furnace bottom refractory brick, cupola well cooling water tank, cupola well refractory brick, air intake coal inlet, slag-drip opening, furnace wall cooling water tank, opening for feed, suction opening and furnace roof cooling water tank.The bottom of stove is the furnace bottom cooling water tank, the top outside of furnace bottom cooling water tank is that cupola well cooling water tank, inboard are furnace bottom refractory brick, be provided with air intake coal inlet and slag-drip opening at the cupola well cooling water tank, the furnace wall cooling water tank is above the cupola well cooling water tank, the furnace wall cooling water tank is provided with opening for feed, suction opening is above equipment, the furnace roof cooling water tank is at the top of equipment, the cupola well fireproof brick inner lining is in the space of furnace bottom refractory brick and cupola well cooling water tank formation, and furnace wall cooling water tank and furnace roof cooling water tank are made of the waste heat boiler water wall tube. Described cupola well refractory brick is a kind of in refractory fireclay block, alumina firebrick, aluminium chromium firebrick or the magnesium chromium firebrick, the described lining brick thickness that is lined with cupola well refractory brick in the space of furnace bottom refractory brick and cupola well cooling water tank formation is 200mm~500mm, described water wall tube is boi1er tube, weldless steel tube or alloy steel pipe, the pipe outside diameter is 30mm~60mm, thickness of pipe 3.0mm~6.0mm. Outstanding advantages of the present utility model is: Owing in the space of furnace bottom refractory brick and cupola well cooling water tank formation, be lined with cupola well refractory brick; strengthened the heat insulation effect in molten bath; improved furnace thermal efficiency; also protected the corrosion of slag to water tank; prolonged the life cycle of water tank, simultaneously, owing to furnace wall cooling water tank, furnace roof cooling water tank are made of the waste heat boiler water wall tube; can direct production steam, improved heat recovery efficient. The utility model also has the advantage of heat utilization efficiency height, life cycle length except the fuming volatilization refining slag function that possesses traditional fuming furnace fuming furnace. Description of drawings Fig. 1 is the structural representation of the fuming furnace for the treatment of zinc leaching residue described in the utility model. Be labeled as among the figure: 1 furnace roof cooling water tank, 2 suction openings, 3 furnace wall cooling water tanks, 4 opening for feeds, 5 cupola well cooling water tanks, 6 cupola well refractory brick, 7 air intake coal inlets, 8 slag-drip openings, 9 furnace bottom refractory brick, 10 furnace bottom cooling water tanks. Embodiment Below by accompanying drawing and embodiment the technical solution of the utility model is described further. As shown in Figure 1, fuming furnace for the treatment of zinc leaching residue described in the utility model is made of furnace roof cooling water tank 1, suction opening 2, furnace wall cooling water tank 3, opening for feed 4, cupola well cooling water tank 5, cupola well refractory brick 6, air intake coal inlet 7, slag-drip opening 8, furnace bottom refractory brick 9 and furnace bottom cooling water tank 10.The fuming furnace bottom is furnace bottom cooling water tank 10, the top outside of furnace bottom cooling water tank 10 is that cupola well cooling water tank 5, inboard are furnace bottom refractory brick 9, be provided with air intake coal inlet 7 and slag-drip opening 8 at cupola well cooling water tank 5, furnace wall cooling water tank 3 is above cupola well cooling water tank 5, furnace wall cooling water tank 3 is provided with opening for feed 4, suction opening 2 is above fuming furnace, furnace roof cooling water tank 1 is at the top of equipment, cupola well refractory brick 6 liners are in the space of furnace bottom refractory brick 9 and cupola well cooling water tank 5 formations, and furnace wall cooling water tank 3 and furnace roof cooling water tank 1 are made of the waste heat boiler water wall tube. An example of the fuming furnace for the treatment of zinc leaching residue described in the utility model, the similar rectangular parallelepiped of the profile of fuming furnace, long mm, wide mm, high mm, water tank is made by the steel plate of thickness 12mm, the water tank total thickness is 120mm, and furnace bottom refractory brick and basque refractory brick are the aluminium chromium firebrick, and the thickness of brick is 300mm, molten bath face length mm, wide mm, high mm, the furnace wall cooling water tank is the boiler water-wall tube of 40 * 4mm, and fuming furnace is provided with 16 air intake coal inlets, 1 slag-drip opening, an opening for feed, a suction opening. The principle of work of the fuming furnace for the treatment of zinc leaching residue described in the utility model is: when zinc leaching residue joins the molten bath that furnace bottom refractory brick 9 and cupola well refractory brick 6 forms from opening for feed 4 after, by the fine coal rapid heating that is in state of combustion that adds from air intake coal inlet 7, fusing, and chemical reaction occurs each other, lower boiling metallic vapor and lower boiling metal oxide vapor that reaction generates enter in the gas phase, the vacuum fan outer by fuming furnace is extracted into outside the fuming furnace from suction opening 2, do not enter the material of gas phase, in the molten bath, form together slag, be discharged to outside the fuming furnace from slag-drip opening 8; Gaseous phase materials is in flow process, and with heat transferred furnace wall cooling water tank itself, furnace wall cooling water tank output steam, steam imports the steam pockets of boiler.

Claims (4)

1.一种用于处理锌浸出渣的烟化炉,由炉底冷却水箱、炉底耐火砖、炉缸冷却水箱、进风进煤口、排渣口、炉墙冷却水箱、进料口、抽风口以及炉顶冷却水箱组成,其特征在于,在炉底耐火砖和炉缸冷却水箱构成的空间内衬有炉缸耐火砖,炉墙冷却水箱和炉顶冷却水箱由余热锅炉水冷壁管构成。1. A fuming furnace for treating zinc leaching slag, consisting of furnace bottom cooling water tank, furnace bottom refractory brick, furnace hearth cooling water tank, air inlet and coal inlet, slag discharge port, furnace wall cooling water tank, feed inlet, It is composed of an air inlet and a furnace top cooling water tank. It is characterized in that the space formed by the furnace bottom refractory bricks and the hearth cooling water tank is lined with hearth refractory bricks, and the furnace wall cooling water tank and furnace top cooling water tank are composed of waste heat boiler water wall tubes. . 2.根据权利要求1所述的用于处理锌浸出渣的烟化炉,其特征在于,所述的炉缸耐火砖为粘土耐火砖、高铝耐火砖、铝铬耐火砖或镁铬耐火砖中的一种。2. The fuming furnace for processing zinc leaching slag according to claim 1, characterized in that, the hearth refractory brick is clay refractory brick, high alumina refractory brick, aluminum chrome refractory brick or magnesia chrome refractory brick One of. 3.根据权利要求1所述的用于处理锌浸出渣的烟化炉,其特征在于,所述在炉底耐火砖和炉缸冷却水箱构成的空间内衬有炉缸耐火砖的衬砖厚度为200mm~500mm。3. The fuming furnace for processing zinc leaching slag according to claim 1, characterized in that, the space formed by the furnace bottom refractory brick and the hearth cooling water tank is lined with the thickness of the lining brick of the hearth refractory brick 200mm to 500mm. 4.根据权利要求1所述的用于处理锌浸出渣的烟化炉,其特征在于,所述的水冷壁管为锅炉管、无缝钢管或合金钢管,管外直径为30mm~60mm,管壁厚度3.0mm~6.0mm。4. The fuming furnace for treating zinc leaching slag according to claim 1, wherein the water-cooled wall tube is a boiler tube, a seamless steel tube or an alloy steel tube, and the outer diameter of the tube is 30 mm to 60 mm. Wall thickness 3.0mm ~ 6.0mm. CNU -10-08 -10-08 Fuming furnace for processing zinc leaching residue Expired - Fee Related CNU (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title CNU CNU (en) -10-08 -10-08 Fuming furnace for processing zinc leaching residue

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Application Number Priority Date Filing Date Title CNU CNU (en) -10-08 -10-08 Fuming furnace for processing zinc leaching residue

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Publication Number Publication Date CNU true CNU (en) -03-20

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Application Number Title Priority Date Filing Date CNU Expired - Fee Related CNU (en) -10-08 -10-08 Fuming furnace for processing zinc leaching residue

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Cited By (1)

* Cited by examiner, † Cited by third party Publication number Priority date Publication date Assignee Title CNA (en) * -12-08 -04-29 广西泰星电子焊接材料有限公司 Fuming furnace for performing dilution treatment on low-grade metal mineral aggregate
    • -10-08 CN CNU patent/CNU/en not_active Expired - Fee Related

Cited By (1)

* Cited by examiner, † Cited by third party Publication number Priority date Publication date Assignee Title CNA (en) * -12-08 -04-29 广西泰星电子焊接材料有限公司 Fuming furnace for performing dilution treatment on low-grade metal mineral aggregate

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Date Code Title Description -03-20 C14 Grant of patent or utility model -03-20 GR01 Patent grant -09-24 CF01 Termination of patent right due to non-payment of annual fee -09-24 CF01 Termination of patent right due to non-payment of annual fee

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