Gypsum Board Manufacturing Plant

10, Jun. 2024

 

Gypsum Board Manufacturing Plant

Gypsum Board Manufacturing Plant Provider AGICO CEMENT

We can provide a gypsum board manufacturing plant (plasterboard manufacturing plant) with an annual output ranging from 2 million square meters to 60 million square meters. AGICO is a trustable manufacturer of gypsum board production lines. We can offer gypsum board making machines, and we are also responsible for the whole gypsum board production line design, manufacturing, processing, guide installation and commissioning, training, etc. 

If you are looking for more details, kindly visit our website.

Our gypsum board manufacturing plant can be used for various sizes of gypsum board as follows:

Thickness: 8-15mm

Width:mm

Length: -mm

  • Common paper surface gypsum board (code name P)
  • Fireproof paper surface gypsum board (code name H)
  • Waterproof paper surface gypsum board (code name S)
  • Waterproof & Fireproof paper surface gypsum board (code name SH)

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relevant parameter of gypsum board production line

*Table 1 dimensional deviation(unit:mm)

ItemLengthWidthThickness9.512dimensional deviation-6~0-5~0±0.5±0.6

*Table 2 areal density

Thickness/mmAreal density (kg/)9.59.

*Table 3 breaking load

Plate thickness /mmBreaking load /N                LongitudinalTransverseAverageMinimumAverageMinimum9.

*Table4 Main raw material consumption/ m² of 1 gypsum board

NO.Raw materialsDosage per square meter1Gypsum powder5.28kg/2Water3.57kg/3Face paper0.344kg/4Starch20g/5Foam agent4g/6White latex4g/7Electricity0.26 kWh/ m²our workshop

One-stop solution service

Design

Equipment Supply

Installation & Debugging

Personnel Training

After-sale Service

To meet the different demands of customers, AGICO CEMENT provides every client with a one-stop solution service, as follows: 

1. First stage-after signing the contract

  • design scheme of the gypsum board line and related configuration.
  • gypsum board making machine of production line and guidance.
  • regular update of equipment manufacturing progress.
  • Factory trial installation of the production line equipment.
  • packing and shipping.
  • The engineer will come to guide the installation and debugging to ensure that the factory can produce high-quality gypsum board (the installation and debugging fee will be paid separately).
  • training staff.

2. second-stage: after the gypsum board plant is complete and put into operation(including paid service): 

  • one year warranty(free)
  • 24-hours online quick reply(free).
  •  the technical team offers online service once a year(free).
  • lifetime maintenance service of equipment(charged after a one-year warranty).
  • Lifetime continuous supply of spare parts/accessories. (paid)
  • We can provide engineers with on-site technical services according to their real needs(paid)
  • Engineers are stationed in the factory to give technical support. (paid)
  • AGICO CEMENT can offer service as a third partner. (paid)

Gypsum Board Plant Projects

some successful cases

What Is Plasterboard Made Of - An In-Depth Look

What is plasterboard made of? This common question prompts a deep dive into the world of drywall construction. As a simple alternative to using wet plaster to construct interior walls and ceilings, plasterboard, also known as drywall or gypsum board, is an essential material in modern buildings.

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This blog will break down the components of plasterboard and shed light on why it is such a trusted material in construction.

The Primary Ingredient: Gypsum

At the core of plasterboard is gypsum, a mineral that comes in the form of calcium sulphate dihydrate.

When gypsum is heated, it loses water and converts into a dry powder.

Most manufacturers use both natural and synthetic gypsum.

Synthetic gypsum is a byproduct of coal-fired power stations and includes FGD (Flue Gas Desulphurisation) gypsum.

The Layers that Encase Gypsum Panel

To make gypsum board, manufacturers sandwich a core of gypsum between two layers of paper. These paper liners, often made from recycled paper, provide the board with structural integrity.

The face paper is the front side that will be exposed in the room, and it creates a smooth surface for painting or wallpapering.

The back paper can have special properties, like a foil backing for moisture resistance or extra thickness for higher density boards.

We stock the following gypsum board types:

Types of Plasterboard for Various Needs

Understanding the types of gypsum panels available is key to ensuring the success of your project.

Standard drywall is perfect for most domestic properties, but special situations call for specially designed boards.

For instance, moisture-resistant plasterboard is ideal for areas with high humidity, such as bathrooms, while fire-resistant plasterboard contains glass fibres and other additives such as vermiculite to enhance its fire-resistant properties.

Acoustic plasterboard, with a higher density, is crafted to reduce noise transmission effectively.

There are also impact-resistant plasterboard options and thermal plasterboard that aids in insulation.

The Edges: Tapered or Square

The edges of gypsum panels come in two primary styles: tapered edge and square edges.

The tapered edge boards are designed to allow joint compound to be applied, creating a smooth finish that makes the seams between the boards virtually disappear.

On the other hand, square edges are perfect for situations that require a more defined edge, like in decorative panelling.

The Hidden Strength Within Gypsum Boards: Additives

While gypsum is the star of the show, plasterboard relies on various additives to meet building regulations and quality standards. These may include glass fibres for fire resistance and structural integrity, and additives to resist moisture, which is especially vital to prevent water damage.

Lets look at some common additives used withiin the manufacture process:

Starch: Acts as a safeguard for the structural connection between gypsum crystals and the facing paper throughout the drying process.

Lignosulphonates: Enhance the slurrys fluidity, reducing the water necessity and leading to a more compact plaster.

Potassium Sulphate: Accelerates the gypsums rate of precipitation due to a shared ion influence.

How to Install Plasterboard

To fix plasterboard, one typically uses drywall screws to attach it to the wooden or metal frames (studs) of a wall or ceiling.

After installing, professionals apply a joint compound (sometimes called mud) to the seams between boards and then sand it down to a smooth finish.

This process, known as dry lining, eliminates the need for wet plastering, offering a quicker and cleaner way to construct walls.

Find out how to cut and fix plasterboard with our helpful on-site guides.

Building Regulations

To meet building regulations, especially regarding fire protection and insulation, its important to choose the right type of gypsum board. Fire-resistant boards are essential in certain areas of a building, as dictated by local regulations, and can be a literal lifesaver in the event of a fire.

In Conclusion

In conclusion, plasterboard stands as a versatile and essential material in the construction industry. Its not just a mere sheet but a product of engineering brilliance, designed to cater to various needs, from fire resistance to noise reduction.

If you are looking for more details, kindly visit Plasterboard production equipment.