Investing in custom boxes is a simple way to save on logistics costs, make a good impression on your customers, increase brand awareness, and more. Creating custom packaging is easier than you’d think, and it can have a dramatic positive impact on your bottom line. Curious about the process? Here, we break down the custom packaging journey, step-by-step.
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The first step towards creating custom boxes is deciding on your packaging style. With so many options to choose from, it can be difficult to determine what will best suit your needs. That’s why it’s so important to work with an experienced packaging manufacturer who can help guide you to the right solution.
As mentioned above, there are various options you can choose from. However, they typically fall into these categories:
These are ready-to-ship boxes that can be easily sent through the mail. Just pop your product inside, seal it up, and it’s ready to go! These are a great choice for subscription boxes, retail gift boxes, and e-commerce packaging.
If your product is heavy or bulky, you’ll likely want to go with shipping boxes. These are an economical option and can be customized with your organization’s colors, logo, and other graphics.
Product boxes are a common choice for retail or e-commerce packaging applications. They are the primary product packaging choice and can be put into a branded mailer or shipping box for transport.
Believe it or not, corrugated and cardboard materials are extremely different. Corrugated packaging is one of the most customizable, cost-effective, and eco-friendly packaging materials on the market today. It’s also thicker and more durable than regular cardboard, and will better protect your products during shipping. Learn more about the differences between corrugated and cardboard here.
Your custom box dimensions will vary depending on your product size and any additional packaging supplies you choose to include. These dimensions will inform the packaging design, influencing the size of the final product along with the final graphics.
Here, you’ll work with your custom box manufacturer to create a structural prototype. This is where you will test the fit and function of the box with your product. You will be able to make any adjustments needed to get the perfect fit.
There are multiple options of printing processes you can choose from, each with its own advantages and disadvantages. These include direct flexo printing, digital printing, and label printing and mounting.
Direct flexo printing uses a plate to apply your graphics and text to substrates. These flexible plates use raised rubber or plastic to depict your desired artwork. The plates are mounted on cylinders and ink is applied directly to the raised areas. Then, your packaging substrate is run through the machine, transferring the image onto your packaging.
Digital printing uses laser or inkjet technology to print a digital image directly onto the substrate. Because you don’t have to create plates, this process can be carried out much more quickly than direct flexo printing, and is highly customizable. It also has the capability to produce vibrant colors and is suited to creating more complex image and design elements like smooth gradients and shadows.
You may also choose to print your design onto a label and then mount it onto your final packaging. This is often used to provide unique finishes on corrugated packaging, like soft touch or glossy boxes.
Perhaps the most exciting step in this process is creating the graphic design for the box. You can decide on custom graphics, text, or other elements you want on the box once your structural design is finalized. And remember, the inside is just as important as the outside. Why not include fun colors or text for your customers to discover once they open their package?
Once you’ve decided on the final structural and graphic design, your box manufacturer can create a prototype or “mock-up” of what your finished product will look like. After you’ve approved the final prototype, you can order a run for customer consumption.
For almost 70 years, Jamestown Container has been providing custom boxes and other packaging solutions to companies in various industries. We’ve grown into a multi-facility, concept-to-finished goods corrugated supplier with an exceptional reputation for customer service and quick product turnaround times.
No matter your packaging challenge, Jamestown Container can help you solve it. Our experience, coupled with ISO, FSSC, and AIB certifications, allows us to take on even the most challenging packaging projects.
We’re also proud to offer sustainable packaging solutions for all of our customers. Almost all our corrugated custom boxes are made with materials sourced from programs like the Sustainable Forestry Initiative (SFI), Forest Stewardship Council (FSC), and the American Tree Farm System (ATFS). We obtain our recycled linerboard through the Greenpac Mill, which has one of the lowest amounts of paper mill landfill waste in the U.S. Additionally, all the machinery at our facilities run on electric power. Our organization understands the importance of being green and is committed to helping the environment.
The company is the world’s best Custom Cardboard boxes manufacturer supplier. We are your one-stop shop for all needs. Our staff are highly-specialized and will help you find the product you need.
Printing plays a vital role in making an impression with packaging. However, custom cardboard box printing may be complex. It is crucial to stand out in a world of typical boxes. The best way to do this is to use high-quality printing methods. How to print on cardboard boxes, then?
You're on the right track if you want your custom corrugated boxes to make a striking statement with eye-catching graphics. This article offers solutions to set your brand apart from the competition.
Printing on cardboard boxes improves your sales and fosters a substantial client relationship. In market research conducted by Ipsos, 67% of respondents stated that paper packaging is more aesthetically pleasing than other packaging materials. Distinctive design with personalized logo or packaging gives customers a memorable shopping experience. As a result, you will boost customer loyalty and sales.
Custom print on cardboard boxes are used for several purposes. Additional benefits of print packaging are as follows:
Putting a human touch on your custom shipping boxes improves consumer satisfaction. They also enhance brand recognition.
Understanding how high-quality codes print onto cardboard boxes with reliability consistently is critical. It might be the difference between extended productive times and sporadic workflow halts. Labels must be positioned for clear legibility to comply with rules. They also guarantee the traceability of your items. According to a Catalpa study on labeling, 74% of customers believe that honesty and transparency in product labeling contribute to their ability to trust a company. The following information must be included on your printed cardboard boxes. According to your industry, the kind of products you sell, and other factors:
Continue reading to find out how to print on custom cardboard boxes effectively and how to prevent some typical issues that may occur throughout the process to maximize uptime.
Direct printing and pre-printing are the two methods currently in use for print onto cardboard.
Regarding printing on bespoke cardboard shipping boxes, various types of printing methods are there. Every printing technique has advantages and uses. So let's go over each of these printing types in more detail so you can choose the one that best suits your needs.
Flexographic printing is the response that package manufacturers will give you when you ask them how to print on custom-made corrugated cardboard boxes. This printing method is renowned for its adaptability. It works great for printing projects that need to be completed quickly. Using plates, flexographic printing allows you to print designs on your corrugated boxes. Designs in various colors are transferred from each plate to the box. To finish the final design, the material to be printed is passed through each roller drum that holds each plate in place.
Flexographic printing isn't the best for detailed designs, yet it might have its uses. Your design will have a plate for every color you use. Which could make the work excessively complicated. Nonetheless, this method works well for a design that is more straightforward and uses fewer colors. This can maintain the colors' consistency while yielding luxurious outcomes.
Litho lamination, is another name for offset printing. It is an affordable way to create elaborately designed, high-quality cardboard packaging boxes. Making a printing plate, inking it, and then transferring the image to a rubber blanket, and finally onto the printing surface are the steps in this procedure. Offset printing is a dependable option for producing Custom printed cardboard boxes since it continuously produces prints of the highest caliber.
Lithographic printing is the second method that addresses the query of how to print on cardboard boxes. It is also known as offset printing and is a great option if you need large quantities of cardboard printing. Similar to flexographic printing, lithographic printing divides a design into multiple colored plates. But lithographic printing uses a unique plate that repels ink to prevent ink spots from forming from ink smearing across various plates. This guarantees a smooth, clear, and sharp design.
The design is first transferred from the plates to the drum and then to the printing surface in lithographic printing. This implies that you can do flawless design work. Similar to flexographic printing, lithographic printing can be quite expensive. This is because each plate must be paid for separately, which may raise the cost. So, this is not the method for you if you don't need to do bulk orders.
Adding strong images or solid colors to custom cardboard packaging boxes is a terrific idea when using screen printing. Sometimes, they are referred to as silk printing. Small to medium print runs are best suited for this printing technique. Additionally, this approach is a financially sensible decision for companies that need to manufacture a small number of boxes. To make a printing template for screen printing, a mesh screen coated with emulsion must be prepared. A film positive must then be exposed. A squeegee is used to apply ink to the screen and distribute it evenly across the boxes, producing a printed design of superior quality.
Digital printing is the final method we'll discuss with you. It is the least expensive printing method available and works for nearly all printing needs. The finest feature of digital printing is its ability to create vivid colors and adhere to complex design specifications. This enables you to create elegant and vibrant packaging boxes. The cost-effectiveness of digital printing is an additional advantage. You can save a ton of money on printing plates because it doesn't require them. Also, there are no color restrictions when using digital printing. Any color you choose can be used, and digital printing can create the perfect result for you.
There are certain drawbacks to digital printing in addition to its advantages. One of the main drawbacks of digital printing is that the material is less flexible. It is not the best option for printing on custom corrugated cardboard boxes, but it might work well for printing cardboard. Digital printouts have a short fade time, therefore this method fails to meet the durability requirements.
As a successful company with over 25 years of expertise, The Custom Boxes has assisted numerous brands. By creating distinctive custom printed boxes to boost their marketing efforts. Our skilled design and printing team, cutting-edge offset printing technology, and commitment to personalized customer care have helped us maintain our reputation. We are at the top of the packaging printing companies list. As we provide the speed, efficiency, and value for money that you would expect from a big multinational box supplier. Please contact us to discuss your requirements or to request a free quote. We are pleased to be of assistance.
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