Bellows seal valves are valves employed in piping systems to safeguard against leakage. When selected and installed properly, they minimize the risk of potentially harmful chemicals causing injury or illness to workers and damage to the surrounding environment.
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Sizes through 4”
Through ASME Class through 2500 #
SA 105, SA 182-F22, SA 182-F91, SA 182-F92, SA 182-F316
Other materials available upon request.
Actuators – Electric, Pneumatic or Hydraulic
Locking Devices – Open, Closed or Both
Limit Switches – Single or Dual
Stem Shroud
Position Indicator
Leak-Off Port
Packed valves require two seal boundaries: a 360° seal on the stem surface and a 360° seal on the stuffing box wall. The Conval bellows seal valve removes these two leak paths. Conval bellows seal valves are used when packed valves may not reliably contain light gases or hazardous system fluids. In all applications, the 6-ply Inconel®, welded bellows stem seal is more reliable than sliding stem seals.
Every Conval bellows assembly is tested for zero leakage using a helium gas mass spectrometer before undergoing further shell and seat leakage testing. Conval’s bellows seal emits no detectable leakage, well beyond Method 21 Fugitive Emissions Test Protocol.
A robust rising, non-rotating stem system prevents destructive torsion, providing extremely long service life from the advanced bellows design.
Conval bellows seal valves are available in Y-pattern, Angle-pattern, and T-pattern body styles.
The manual bellows seal valve is provided with a rugged bearing system and grease fitting to minimize operating torque over the life of the valve.
In the full open position, Conval bellows seal valves are equipped with a superior backseat, isolating a secondary stem seal from the process fluid. The graphitic stem seal is precisely loaded by Conval’s balanced axial gland and Integral Gland Wrench (IGW), providing superb sealing to back up the bellows.
Positive shut-off is achieved over a very long operational life due to the solid cobalt-chrome seats and discs, even in high cycle and high fluid velocity services. A cobalt-free option is available for nuclear and chemical applications.
Conval offers a double height bellows which provides the highest bellows valve flow capacity (Cv) available per pipe size. Test ports (with lantern gland) may also be specified.
The Axial design ensures tight concentricity, which eliminates side loading of the packing and minimizes wear forces on the trim components. This feature is critical for superior valve performance.
The simple and effective pressure seal bonnet provides ready access for servicing with no welds to cut or seal rings or gaskets to replace. The body-to-bonnet joint integrity is maintained through countless thermal cycles.
In extreme environments, the simpler the design and the fewer the parts, the better. The durable single-piece stainless steel gland contributes to the longevity of the valve.
The Clampseal® pressure-actuated backseat provides maximum valve integrity by ensuring a positive internal stop for the valve stem and disc assembly. The pressure actuated backseat also extends packing life by securely isolating the packing from the pressure when the valve is fully open.
The CLAMPSEAL® Valve is much easier to renew than anything else on the market. The CLAMPSEAL® Valve line provides a modular solution to rising maintenance expenses. Low acquisition cost is not as important as low cost over the serviceable life of a valve. Maintaining a Conval valve is far easier and much less costly than replacing a competitor’s valve.
Bellows seal valves are valves employed in piping systems to safeguard against leakage. When selected and installed properly, they minimize the risk of potentially harmful chemicals causing injury or illness to workers and damage to the surrounding environment.
Sizes through 4”
Through ASME Class through 2500 #
SA 105, SA 182-F22, SA 182-F91, SA 182-F92, SA 182-F316
Other materials available upon request.
Actuators – Electric, Pneumatic or Hydraulic
Locking Devices – Open, Closed or Both
Limit Switches – Single or Dual
Stem Shroud
Position Indicator
Leak-Off Port
Packed valves require two seal boundaries: a 360° seal on the stem surface and a 360° seal on the stuffing box wall. The Conval bellows seal valve removes these two leak paths. Conval bellows seal valves are used when packed valves may not reliably contain light gases or hazardous system fluids. In all applications, the 6-ply Inconel®, welded bellows stem seal is more reliable than sliding stem seals.
Every Conval bellows assembly is tested for zero leakage using a helium gas mass spectrometer before undergoing further shell and seat leakage testing. Conval’s bellows seal emits no detectable leakage, well beyond Method 21 Fugitive Emissions Test Protocol.
A robust rising, non-rotating stem system prevents destructive torsion, providing extremely long service life from the advanced bellows design.
Conval bellows seal valves are available in Y-pattern, Angle-pattern, and T-pattern body styles.
The manual bellows seal valve is provided with a rugged bearing system and grease fitting to minimize operating torque over the life of the valve.
In the full open position, Conval bellows seal valves are equipped with a superior backseat, isolating a secondary stem seal from the process fluid. The graphitic stem seal is precisely loaded by Conval’s balanced axial gland and Integral Gland Wrench (IGW), providing superb sealing to back up the bellows.
Positive shut-off is achieved over a very long operational life due to the solid cobalt-chrome seats and discs, even in high cycle and high fluid velocity services. A cobalt-free option is available for nuclear and chemical applications.
Conval offers a double height bellows which provides the highest bellows valve flow capacity (Cv) available per pipe size. Test ports (with lantern gland) may also be specified.
The Axial design ensures tight concentricity, which eliminates side loading of the packing and minimizes wear forces on the trim components. This feature is critical for superior valve performance.
The simple and effective pressure seal bonnet provides ready access for servicing with no welds to cut or seal rings or gaskets to replace. The body-to-bonnet joint integrity is maintained through countless thermal cycles.
In extreme environments, the simpler the design and the fewer the parts, the better. The durable single-piece stainless steel gland contributes to the longevity of the valve.
The Clampseal® pressure-actuated backseat provides maximum valve integrity by ensuring a positive internal stop for the valve stem and disc assembly. The pressure actuated backseat also extends packing life by securely isolating the packing from the pressure when the valve is fully open.
The CLAMPSEAL® Valve is much easier to renew than anything else on the market. The CLAMPSEAL® Valve line provides a modular solution to rising maintenance expenses. Low acquisition cost is not as important as low cost over the serviceable life of a valve. Maintaining a Conval valve is far easier and much less costly than replacing a competitor’s valve.
These valves feature an accordion like bellows—i.e., the bellows cartridge component, welded to the valve stem and bonnet. During the valve stroke the bellows compress or expand along with the sliding stem’s linear motion with little to no friction.
Gate valves, globe valves and ball valves may all be supplied with Bellows should the application require.
These critical components are an essential part of safe fluid system operation in a broad range of industries, including the following:
Below we provide answers to some of the most frequently asked questions (FAQs) regarding bellows seal valves.
The primary function of bellows seal valves is preventing potentially harmful or toxic fugitive emissions which can negatively affect unprotected humans and the surrounding environment. In addition to reducing the risk to employees or the environment, these valves decrease the amount of material lost during operations, which translates to lower overall material costs and greater throughput.
When selecting a bellows seal valve for a system, there are several factors to keep in mind. Some of the key design considerations are:
Bellows seal valves are built for reliable operation. While rare, failures do occur. Generally, the root cause of the failure stems, not from the quality of the valve or bellows, but from improper selection, installation, or operation. Some guidelines for avoiding valve failure include:
For all your bellows seal valve needs, turn to the valve experts at Conval, Inc. Since our founding in 1967, we have developed a reputation as a premier manufacturer of high-pressure/temperature, forged steel valves suitable for use in the most demanding severe service applications. Our commitment to quality translates to our products’ superior durability and performance at the lowest life-cycle cost in the industry.
For additional information about our valve offerings or assistance specifying one (or hopefully many) for your application, contact us today.
A bellows seal globe valve is a specially designed valve that is highly suitable for industries dealing with hazardous substances. The valve’s unique design ensures that even the smallest leakages, which can be extremely critical in certain industries, are prevented. This is particularly important in industries such as the chemical and nuclear industry, where there is a high risk of leakage, explosion, and health hazards due to the flow of flammable, hazardous, extremely poisonous, and toxic media through the pipelines. The bellows seal globe valve, therefore, meets specific stringent leakage and sealing requirements that are essential in such industries.
The Comprehensive Guide to Bellow Seal Globe Valves 1Bellows seal globe valves work by using a compact structure that includes bellows for sealing the valve stem components. The bellows valve has a bellow inside, and the lower end of the stainless-steel bellows is welded to the stem to prevent the system fluid from eroding the stem. The other end is positioned between the body of the valve and the cover of the valve to create a permanent seal. This double seal configuration eliminates leakage. Even if the bellows collapse, the stem packaging will prevent further leakage. The bellows are welded to the valve stem to ensure stable operating efficiency and prevent the vibration of the valve stem induced by the movement of the valve insert.
The Comprehensive Guide to Bellow Seal Globe Valves 2The key components of a bellows seal globe valve include the metal bellows, bonnet, the lower end and stem assembly, the upper end and connecting plate, and the sealing surface of the valve disc.
The metal bellows are the main feature of a bellows seal globe valve. They are made by rolling a flat sheet into a tube and then mechanically forming it into a bellow with rounded and widely spaced folds. Inconel is a common material used for making bellows due to its high resistance to corrosion and high temperatures. Cryogenic valves are also commonly made with metal bellows for their ability to withstand extreme temperatures.
The lower end and the stem assembly are welded together, while the upper end is welded on the connecting plate using socket weld. This creates a metal shield between the fluid medium and the environment, ensuring zero leakage from the valve stem. The stem seals are an important component of the bellows seal globe valve, ensuring a tight seal and preventing leaks.
The sealing surface of the valve disc and the valve structure is precisely ground to confirm that it has passed a pressure rating test and that any possibility of leakage is eliminated. Graphite packing is used to ensure a tight seal and prevent any leaks from occurring.
Bellows seal globe valves are a crucial component in a wide array of industries due to their exceptional sealing capabilities and robust design. The primary industries that utilize these valves are those where the prevention of leakage is of utmost importance, particularly when dealing with hazardous or toxic substances. These valves can be integrated with an API (Application Programming Interface) to provide real-time monitoring and control, making them an even more valuable asset in industries where safety and efficiency are top priorities.Petrochemical Industry: One of the key sectors that heavily rely on bellows seal globe valves is the petrochemical industry. These valves are used in various processes where they control the flow of flammable and potentially harmful substances. Their superior sealing performance ensures that there are no leakages that could lead to accidents or environmental contamination.Nuclear Industry: The nuclear industry is another sector where bellows seal globe valves, classified as ASME Class, are extensively used. In nuclear power plants, these valves play a crucial role in controlling the flow of radioactive substances. The double sealing design of these valves ensures that there is no leakage of radioactive material, thereby ensuring the safety of the plant and its surroundings.
The Comprehensive Guide to Bellow Seal Globe Valves 4Chemical Industry: Bellows seal globe valves are also widely used in the chemical industry. They are used to control the flow of various chemicals in the production processes. The valves’ ability to withstand corrosive substances and high temperatures makes them an ideal choice for this industry.Electronics Industry: Other industries that use bellows seal globe valves include the electronics industry, where they are used in the production of semiconductors and other electronic components. They are also used in various plants such as power plants, water treatment plants, and manufacturing plants where they control the flow of gases and liquids. The vacuum industry also uses these valves due to their ability to maintain a high level of sealing under low-pressure conditions.
Bellows seal globe valves come in various types, each designed to meet specific application requirements. Here are some common types:
In conclusion, bellows seal globe valves are an essential component in many industries due to their superior sealing capabilities and robust design. They offer numerous advantages, including enhanced safety, environmental protection, and energy conservation. However, it’s important to select the right bellows and take necessary precautions to ensure safe and efficient operation.
When it comes to bellows seal globe valves, Dombor is a trusted name in the industry. With a commitment to quality and innovation, Dombor offers a wide range of bellows seal globe valves designed to meet the specific needs of various industries. Whether you need a welded ends bellow seal globe valvebellow seal globe valve for high-pressure applications or a flanged bellow seal globe valve for easy installation and maintenance, Dombor has you covered. With Dombor, you can be assured of superior performance, durability, and reliability. Choose Dombor for all your bellows seal globe valve needs.
These valves feature an accordion like bellows—i.e., the bellows cartridge component, welded to the valve stem and bonnet. During the valve stroke the bellows compress or expand along with the sliding stem’s linear motion with little to no friction.
Gate valves, globe valves and ball valves may all be supplied with Bellows should the application require.
These critical components are an essential part of safe fluid system operation in a broad range of industries, including the following:
Below we provide answers to some of the most frequently asked questions (FAQs) regarding bellows seal valves.
The primary function of bellows seal valves is preventing potentially harmful or toxic fugitive emissions which can negatively affect unprotected humans and the surrounding environment. In addition to reducing the risk to employees or the environment, these valves decrease the amount of material lost during operations, which translates to lower overall material costs and greater throughput.
When selecting a bellows seal valve for a system, there are several factors to keep in mind. Some of the key design considerations are:
Bellows seal valves are built for reliable operation. While rare, failures do occur. Generally, the root cause of the failure stems, not from the quality of the valve or bellows, but from improper selection, installation, or operation. Some guidelines for avoiding valve failure include:
For all your bellows seal valve needs, turn to the valve experts at Conval, Inc. Since our founding in 1967, we have developed a reputation as a premier manufacturer of high-pressure/temperature, forged steel valves suitable for use in the most demanding severe service applications. Our commitment to quality translates to our products’ superior durability and performance at the lowest life-cycle cost in the industry.
For additional information about our valve offerings or assistance specifying one (or hopefully many) for your application, contact us today.
A bellows seal globe valve is a specially designed valve that is highly suitable for industries dealing with hazardous substances. The valve’s unique design ensures that even the smallest leakages, which can be extremely critical in certain industries, are prevented. This is particularly important in industries such as the chemical and nuclear industry, where there is a high risk of leakage, explosion, and health hazards due to the flow of flammable, hazardous, extremely poisonous, and toxic media through the pipelines. The bellows seal globe valve, therefore, meets specific stringent leakage and sealing requirements that are essential in such industries.
The Comprehensive Guide to Bellow Seal Globe Valves 1Bellows seal globe valves work by using a compact structure that includes bellows for sealing the valve stem components. The bellows valve has a bellow inside, and the lower end of the stainless-steel bellows is welded to the stem to prevent the system fluid from eroding the stem. The other end is positioned between the body of the valve and the cover of the valve to create a permanent seal. This double seal configuration eliminates leakage. Even if the bellows collapse, the stem packaging will prevent further leakage. The bellows are welded to the valve stem to ensure stable operating efficiency and prevent the vibration of the valve stem induced by the movement of the valve insert.
The Comprehensive Guide to Bellow Seal Globe Valves 2The key components of a bellows seal globe valve include the metal bellows, bonnet, the lower end and stem assembly, the upper end and connecting plate, and the sealing surface of the valve disc.
The metal bellows are the main feature of a bellows seal globe valve. They are made by rolling a flat sheet into a tube and then mechanically forming it into a bellow with rounded and widely spaced folds. Inconel is a common material used for making bellows due to its high resistance to corrosion and high temperatures. Cryogenic valves are also commonly made with metal bellows for their ability to withstand extreme temperatures.
The lower end and the stem assembly are welded together, while the upper end is welded on the connecting plate using socket weld. This creates a metal shield between the fluid medium and the environment, ensuring zero leakage from the valve stem. The stem seals are an important component of the bellows seal globe valve, ensuring a tight seal and preventing leaks.
The sealing surface of the valve disc and the valve structure is precisely ground to confirm that it has passed a pressure rating test and that any possibility of leakage is eliminated. Graphite packing is used to ensure a tight seal and prevent any leaks from occurring.
Bellows seal globe valves are a crucial component in a wide array of industries due to their exceptional sealing capabilities and robust design. The primary industries that utilize these valves are those where the prevention of leakage is of utmost importance, particularly when dealing with hazardous or toxic substances. These valves can be integrated with an API (Application Programming Interface) to provide real-time monitoring and control, making them an even more valuable asset in industries where safety and efficiency are top priorities.Petrochemical Industry: One of the key sectors that heavily rely on bellows seal globe valves is the petrochemical industry. These valves are used in various processes where they control the flow of flammable and potentially harmful substances. Their superior sealing performance ensures that there are no leakages that could lead to accidents or environmental contamination.Nuclear Industry: The nuclear industry is another sector where bellows seal globe valves, classified as ASME Class, are extensively used. In nuclear power plants, these valves play a crucial role in controlling the flow of radioactive substances. The double sealing design of these valves ensures that there is no leakage of radioactive material, thereby ensuring the safety of the plant and its surroundings.
The Comprehensive Guide to Bellow Seal Globe Valves 4Chemical Industry: Bellows seal globe valves are also widely used in the chemical industry. They are used to control the flow of various chemicals in the production processes. The valves’ ability to withstand corrosive substances and high temperatures makes them an ideal choice for this industry.Electronics Industry: Other industries that use bellows seal globe valves include the electronics industry, where they are used in the production of semiconductors and other electronic components. They are also used in various plants such as power plants, water treatment plants, and manufacturing plants where they control the flow of gases and liquids. The vacuum industry also uses these valves due to their ability to maintain a high level of sealing under low-pressure conditions.
Bellows seal globe valves come in various types, each designed to meet specific application requirements. Here are some common types:
In conclusion, bellows seal globe valves are an essential component in many industries due to their superior sealing capabilities and robust design. They offer numerous advantages, including enhanced safety, environmental protection, and energy conservation. However, it’s important to select the right bellows and take necessary precautions to ensure safe and efficient operation.
When it comes to bellows seal globe valves, Dombor is a trusted name in the industry. With a commitment to quality and innovation, Dombor offers a wide range of bellows seal globe valves designed to meet the specific needs of various industries. Whether you need a welded ends bellow seal globe valve for high-pressure applications or a flanged bellow seal globe valve for easy installation and maintenance, Dombor has you covered. With Dombor, you can be assured of superior performance, durability, and reliability. Choose Dombor for all your bellows seal globe valve needs.
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