This article describes a selection of our most widely used nozzles in Surface Mount Applications.
Our machines are designed to match the Juki type 5xx nozzles, so they are compatible with all types of heads of PPM series Pick and Place Machine. A wide selection of nozzles provide effective placement solutions.There are eight standard 5xx nozzles, ranging from 501 to 508.
NOZZLE SELECTION
Nozzle selection depends on the type and the outer dimensions of the components. The nozzle numbers and the vacuum pressures in the production program data are defined according to the minimum width or diameter D of the components to be picked. When selecting nozzles for non-standard shape components, the nozzle numbers and the vacuum pressures are to be entered manually, in the production program data.
1. Flat Chip
Component Designation Length(μm) Width(μm) Height(μm) Nozzle Type Flat Chip 0201 600 300 300
501
Flat Chip 0402
1000 500 200
502
Flat Chip 0603
1600 800 300
503
Flat Chip 0805
2000 1250 400
503
Flat Chip 1206
3200 1600 500
504
Flat Chip 1210
3200 2600 500
505
Flat Chip 2010
5000 2500 500
505
Flat Chip 2512
6300 3100 500
505
2. MELFS
Component Designation Length(μm) Width(μm) Height(μm) Nozzle Type MELF 2000
Φ
1350 -
510
MELF
3200
Φ
1750 -
510
MELF
3500
Φ
1550 -
510
MELF
5900
Φ
2400 -
511
3. Tantalum Capacitors Inductors / Potentiometers
Component Designation Length(μm) Width(μm) Height(μm) Nozzle Type Potentionmeter 3000 3400 1500
505
Potentionmeter
3800 4500 1650
506
Potentionmeter
4000 4500 2400
506
Inductor Chip 2500 2000 1800
504
Inductor Chip
3200 2500 2200
505
Inductor Ferrite Core
4000 4300 4300
506
Tantalum Capacitor
2000 1250 1200
503
Tantalum Capacitor
3200 1600 1600
504
Tantalum Capacitor
3400 2600 1900
505
4. Electrolytic Capacitors
Component Designation Length(μm) Width(μm) Height(μm) Nozzle Type
Electrolytic Capacitor
3300
Φ
3000 5400
505
Electrolytic Capacitor
4300
Φ
4000 5400
506
Electrolytic Capacitor
5300
Φ
5000 5400
506
Electrolytic Capacitor
6600
Φ
6300 5400
506
Electrolytic Capacitor
6600
Φ
6300 7900
506
Electrolytic Capacitor
8300
Φ
8000 6200
507
Electrolytic Capacitor
8300
Φ
8000 10200
507
Electrolytic Capacitor
10300
Φ
10000 10200
508
5. Transistors / Diodes
Component Designation Length(μm) Width(μm) Height(μm) Nozzle Type
Transistor SC90
1600 800 700
503
Transistor SOT323
2000
125
0 900
503
Transistor SOT343
2000 1250 1100
503
Transistor SOT353
2000
125
0 1100
503
Transistor SOT363
2000
125
0 1100
503
Transistor SOT23
2900
13
00 950
503
Transistor SOT143
2900
16
00 950
504
Transistor SOT25
2900
16
00 1100
504
Transistor SOT26
2900
1600
1100
504
Transistor DPAK
9900 6500 4700
506
Diode SOD123 3700 1550 1400
504
Diode SOD323
2500
1250
1200
503
6. Small Outlines
Component Designation Length(μm) Width(μm) Height(μm) Nozzle Type SO6 * 1.27p 3800 6000 1450
506
SO8 * 1.27p
4900
6
000 1550
506
SO14 * 1.27p
8650
6
000 1550
506
SO16 * 1.27p
10000
60
00 1600
506
SO8L * 1.27p
8000
10
300 2500
508
SO14L * 1.27p
9100
1032
0 2500
508
SO16L * 1.27p
10280
103
00 2500
508
SO18L * 1.27p
11550
103
00 2500
508
SO20L * 1.27p
12800 10325 2500
508
SO24L * 1.27p
15400 10325 2500
508
SO28L * 1.27p
18000 10300 2450
508
SO32L * 1.27p
21000 10600 2670
508
SO40L * 1.27p
26600 11800 2900
508
SOJ24 * 1.27p
15880 8660 3500
507
SOJ26 * 1.27p
17150 8660 3500
507
SOJ28 * 1.27p
18410 8660 3500
507
SOJ32 * 1.27p
20960 8510 3500
507
TSOP24 * 0.5p 16000 6000 1200
506
TSOP32 * 0.5p
20000 8000 1000
507
TSOP40 * 0.5p
20000 10100 1200
508
SSOP8 * 0.65p
3000 7800 1800
507
SSOP14* 0.65p
6200 7800 1800
507
SSOP16 * 0.65p
6200 7800 1800
507
SSOP18 * 0.65p
7200 7800 1800
507
SSOP20 * 0.65p
7200 7800 1800
507
SSOP22 * 0.65p
9200 7800 1800
507
SSOP24 * 0.65p
9200 7800 1800
507
SSOP28 * 0.65p
10200 7800 1800
507
SSOP30 * 0.65p
10200 7800 1800
507
SSOP34 * 0.65p
118100 10250 2600
508
SSOP36 * 0.65p
15600 10350 2600
508
SSOP38 * 0.65p
12600 7800 1800
507
SSOP44 * 0.65p
17900 10300 2515
508
SSOP48 * 0.65p
15880 10310 2590
508
SSOP56* 0.65p
18400 19350 2600
508
SSOP64 * 0.65p
26300 14250 2100
508
7. Plastic Leaded Chip Carriers Component Designation Length(μm) Width(μm) Height(μm) Nozzle Type
PLCC20 *1.27p
9850
985
0 4350
507
PLCC28 *1.27p
12350
1235
0 4350
508
PLCC44 *1.27p
17550
1755
0 4350
508
PLCC52 *1.27p
20050
2005
0 4600
508
PLCC68 *1.27p
25150
2515
0 4600
508
PLCC84 *1.27p
30230
3023
0 4600
508
PLCC100 *1.27p
35350 35350 4600
508
PLCC124 *1.27p
42950
4295
0 4600
508
8. PLCC Sockets
Component Designation Length(μm) Width(μm) Height(μm) Nozzle Type
Socket PLCC28
17000
1700
0 1500
508
Socket PLCC32
20300
1780
0
150
0
508
Socket PLCC44
22900
2290
0
150
0
508
Socket PLCC52
25500
2550
0
150
0
508
Socket PLCC68
30500
3050
0
150
0
508
Socket PLCC84
35700
3570
0
150
0
508
9. Quad Flat Packs
Component Designation Length(μm) Width(μm) Height(μm) Nozzle Type TQFP32 * 0.8p 7000
7
000 1000
507
TQFP44 * 0.8p
10000
10
000 1000
508
TQFP48 * 0.5p
7000
7
000 1000
507
TQFP52 * 0.65p
10000
100
00 1000
508
TQFP64 * 0.4p
7000
70
00 1000
507
TQFP80 * 0.4p
10000
10
000 1000
508
TQFP100 * 0.5p
19700
197
00 1000
508
TQFP120 * 0.4p
15700
157
00 1000
508
TQFP144 * 0.5p
20000 20000 1000
508
QFP44
* 0.8p
10000 10000 2000
508
QFP52
* 0.65p
10000 10000 2000
508
QFP64 * 0.8p
14000 14000 2000
508
QFP80 * 0.8p
20000 14000 2700
508
QFP100 * 0.65p
20000 14000 2700
508
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3 More Products from KD Electronics Ltd. :
Generally speaking, the SMT industry knows that the SMT nozzle is a key component of the SMT machine. It is used to pick up and place SMT components. There are many types of SMT nozzles on the market, including steel, ceramics, plastic steel, plastic, aluminum alloy, and iron. According to the shape, there are round holes, square holes, V-shaped, etc., and there are many kinds according to the different sizes.
1. Choose by the nozzle shape of the placement machine:
The nozzle shape has square hole, round hole, V groove, etc. Custom-made pick nozzles generally choose flat suction points according to the shape of the material. Some are made as elongated nozzles, and the grooves that extend the material are used for suction. Some are made into a back shape according to the edge of the material, and some are two-sided. Use a flat surface at the end and build a bridge if the middle is uneven. Some materials are sticky and are not easy to discharge, so some grooves should be made in the nozzle wall or made into rubber heads.
2. Choose by the material of the nozzle of the placement machine:
a. Plastic nozzle: When the surface of the material is uneven or the material is sticky, it is suitable to choose the plastic nozzle, but the life of the plastic pick nozzle is not long. It is recommended to buy more plastic nozzles for spare when ordering the plastic pick nozzle. When the nozzle tip is worn out, you can directly replace the glue nozzle tip yourself.
b. Tungsten steel nozzle: the tungsten steel nozzle is strong and durable, but it is easy to turn white. Friends who are not afraid of trouble, or SMT newcomers can choose the tungsten steel nozzle. If it becomes white, use an oil-based pen to paint, and you can continue to use it.
c. Diamond steel nozzle: sturdy, easy to use, never whitish, but very expensive and not cost-effective.
d. Ceramic nozzle: The ceramic nozzle is never white, but it is brittle and easy to break. Careful use can avoid or reduce the occurrence of breakage.
3. Choose by the size of the nozzle of the placement machine:
For standard materials, the nozzle specifications are basically fixed. For example, 0805 materials correspond to CN065 nozzles, 0603 materials correspond to CN040 nozzles and so on. When some materials are not big or small, and have strange shapes, the nozzle needs to be customized.
The SMT pick and place nozzles are not only the key part of the placement machine to paste and release the components that are sucked, but also the background when the camera of the optical vision system takes pictures. It mainly uses the suction effect of vacuum to suck the components. Use air blowing to put the components adsorbed on the suction nozzle to the coordinate position of the circuit board.
When the suction nozzle of the pick and place machine sucks components, in order to achieve the ideal situation, it is necessary to ensure that the center of the component, the center of the suction nozzle, and the space center of the obtained image should be coincident, and the adjustment of the optical vision system actually requires compensate the deviation caused by this non-coincidence in actual work.
Different mounting components need different suction nozzles to suck. Almost every pick nozzle will have a reflective background, which is mainly to have a good background when the image is taken, so as to ensure that the target information is accurately highlighted when the image is processed. The SMT nozzles are used as the background when extracting the image. The image contrast of the component is enhanced and more clearly visible.
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