How To Choose The Right Crusher And Manufacturer

16, Dec. 2024

 

How To Choose The Right Crusher And Manufacturer

Recently, many customers have sent us emails in order to ask various questions about the plastic crusher and its price.

Fangtai supply professional and honest service.

I have to say it is one of the most important and hottest products in the plastic recycling industry.

Nicety Machiner Co., Ltd Crusher Machine

If you search for crusher machine manufacturers on Google, manufacturers from all over the world will come to your attention. This will include a large percentage of crusher machine manufacturers from China.

If you are planning to purchase a plastic crusher from China and happen to read this article, congratulations, you are off to a good start.

This article will teach you how to choose from the many crusher models and the many manufacturers that are right for you, with guaranteed product quality and cost-effectiveness. We will also provide a guide to help you choose the right supplier and crusher machine for your business!

Guide 1: How To Choose The Right Plastic Crusher Machine Model?

The first thing you need to do is figure out the material you want to crush and what size of the finished product you desire.

There are many different types of plastic crusher machines on the market, each designed for a specific purpose.

For example, some are designed for hard plastic waste while others can handle soft plastic waste and even film.

Some machines can also handle both solid and hollow plastics.

If you need to crush something like PET plastic bottles or HDPE plastic drums, please choose a plastic crusher with a suitable feeder sport diameter and a grinding chamber with a flat blade structure.

PET BottlesHDPE Drum

If the material you need to crush is soft, such as a variety of film, polypropylene (PP) bags, and other soft plastic waste, a V-blade structure crusher, is your first choice.

PP Waste Bag

If you need to crush all kinds of PP, PE PVC pipe plastic waste, we recommend you purchasing this kind of special crushing machine for pipe type.

Pipe Crushing Machine

Guide 2: Learn The Blades Types:

According to the different plastic waste for the crusher to choose a different type of blade.

V-shaped blades

V-Blades Crushing chamber

V-shaped blades are specially designed and commonly used in European standard heavy-duty crushers with this type of blade.

The structure of the blade is suitable for PET drinking water bottles, PE film, leather, and large hollow plastic products crushing work.

Sheet blades

crusher toothed blades

Sheet blades are one of the most common types of blades. Be fixed piece by piece to the shredder's rotating shaft.

It is suitable for crushing various types of plastic waste.

Flat blades

Flat Blades

The front end of the blade helps to enhance the angle of cutting and crushing, greatly improving the efficiency of crushing.

Ideal for shredding all types of blow molded parts and film products.

Guide 3: Blades materials:

9Cisi, Chrome Steel

Suitable for general plastic parts, and engineering plastics.

SKD-11

For harder plastic materials, thicker and heavier rubber block crushing.

SKH-9

For softer rubber, plastic, such as foam, plastic bags, film, and fiber material crushing is also suitable

Guide 4: Choose the Crusher Capacity

The size of the crusher's feed opening and the internal dimensions of the crushing chamber will determine its capacity.

As a basic rule, a crusher with a larger feed opening can crush larger pieces of material.

A crusher with a smaller feed opening will have reduced capacity. If you need to process large pieces of material, you need to choose a crusher with a large feed opening.

Let's know the Nicety Machinery crusher machine date:

ModelMotor PowerCrushing Chamber Rotary BladeFixed BladeCrushing CapacityDimensionWeightNC-CHP/2.2KW190 x 160mm-50kg850 x 500 x mm150kgNC-CHP/4KW270 x 220mm-100kg900 x 650 x mm220kgNC-C.5HP/5.5KW320 x250mm-150kg x 700 x mm300kgNC-CHP/7.5KW410 x280mm-200kg x 860 x mm400kgNC-CHP/11KW500 x320mm-300kg x x mm600kgNC-CHP/15KW600 x320mm-400kg x x mm800kgNC-CHP/22KW710 x 460mm-700kg x x mmkgNC-CHP/30KW810 x 460mm-800kg x x mmkgNC-CHP/45KW x 650mm-kg x x mmkg

Guide 5: The relationship between the size of the crushed flakes and the screen of the crusher'

The relationship between the size of the crushed flakes and the screen of the crusher is very important.

The mesh number of the screen indicates how many holes there are in a square inch.

For example, a 20-mesh screen has 20 holes per square inch, and a 40-mesh screen has 40 holes per square inch.

Screen Screen Hole

The smaller the mesh number, the finer the particles that can pass through it.

Therefore, if you need small flakes, you should choose a crusher with a small mesh number screen.

If you want large flakes, you need to choose a crusher with a large mesh number screen.

Sizes 12, 16, and 20 mm are the most common screen hole sizes.

The larger the screen hole size, the higher the crushing output, and the smaller the screen hole size, the lower the crushing output.

Guide 6: Crusher Motor Power

The power of the crusher motor will determine the output of the crusher. .

The right choice of motor power can make the crusher work more efficiently and save energy.

The power of the crusher is usually expressed in kilowatts (kW).

The most common motor powers for plastic crushers are between 15 kW and 160 kW.

The larger the power, the higher the crushing output.

Guide 7: How To Collect Plastic Flakes From The Crusher

Collection By ContainerCollection By Blowing Silo

After the material is crushed by the crusher, it will be sent to the storage container by the conveyor belt.

The storage container can be a plastic bag, a box, or a drum.

If you want to learn more, please visit our website pet crusher machine.

The size of the storage container depends on your needs.

If you need to store more plastic flakes, you need to choose a larger silo with a blowing function.

The blowing function can help you get the plastic flakes out of the silo easily.

Guide 8: China Plastic Crusher Manufacturer Recommendation

If you are looking for a reliable plastic crusher manufacturer in China, please consider Nicety Machinery.

Nicety Machinery has been manufacturing plastic crushers since .

We have a team of experienced engineers and technicians who can help you choose the right crusher for your needs.

In addition to providing you with a cost-effective crusher machine, we also have a well-established service team to help you with any problems you may encounter, from shipping, importing, training staff on how to use them, etc.

If you encounter a technical problem, you can contact our technical team to troubleshoot and solve the problem without hesitation.

In addition, we have a large number of parts in our warehouse for your daily parts replacement.

Whether it's blades, screens, or other plastic shredder parts, we can ship them all within 3 days.

Crusher Common Failures And Solutions

  • The plastic crusher system and other equipment is not connected

Inlet, outlet, etc., and plastic crusher system is not properly connected, which will cause vibration and noise. Therefore, these connections, suitable for the use of soft connections.

  • The crusher is clogged

Plastic crusher clogging is one of the common failures, the feed rate is too fast, and the load increases, resulting in plastic crusher clogging. In the feeding process, always pay attention to the current meter pointer deflection angle, if more than the rated current indicates that the motor overload, long overload, will burn the plastic crusher. This situation should immediately reduce or close the material door, you can also change the way to feed.

  • The discharge pipe is not smooth

The plastic crusher discharge pipe is not smooth or clogged feed too fast, will make the plastic crusher wind blockage; and improperly matched with the conveying equipment will cause the discharge pipe wind to weaken or no wind after the blockage. After finding out the fault, you should first clear the feeding port to change the mismatched conveying equipment, and adjust the amount of incoming material, so that the normal operation of the equipment.

  • There is hard debris in the crushing chamber

The blade is broken or crushing the chamber with hard debris. These can cause an imbalance in the rotation of the rotor of the plastic crusher, and cause a vibration of the plastic crusher. Therefore, regular inspection, for serious wear of the blade. When replacing, to be replaced symmetrically; plastic crusher operation of the abnormal sound, to immediately stop and check to find the cause of timely treatment.

9 Things You Need to Know About Plastic Granulator

If you are in the business of recycling plastic, then you need to know about plastic recycling granulators. Granulators are essential for breaking down large pieces of plastic into smaller chunks, which makes it easier to recycle. In this blog post, we will discuss 9 things that you need to know about plastic granulators. We will cover everything from the different types of granulators to the benefits they provide. If you are thinking about purchasing a granulator for your business, then this post is for you!

What Is A Plastic Granulator

A plastic granulator is a machine that is used to break down large pieces of plastic into smaller chunks. These machines are essential for businesses that recycle plastic, as they make it much easier to recycle the material. There are different types of granulators available on the market, each with their own set of features. The most common type of granulator is the rotary granulator, which uses a rotating blade to chop up the plastic.

There are also shredder granulators, which use a series of sharp blades to shred the plastic into small pieces. These machines are often used for recycling hard-to-recycle plastics, such as PET or HDPE.

How Plastic Granulators Work

Most granulators work in a similar way. The plastic is fed into the machine, where it is then chopped up by the blades. The small pieces of plastic are then collected in a bag or container, ready to be recycled.

Application Of Granulators

Granulators have a wide range of applications in the plastic recycling industry. They can be used to recycle both hard and soft plastics, including PET, HDPE, PVC, LDPE, and PP. Granulators can also be used to recycle mixed plastics, such as those found in electronic waste.

The Different Types Of Granulators

As we mentioned earlier, there are different types of granulators available on the market. The most common type is the rotary granulator, which uses a rotating blade to chop up the plastic. However, there are also shredder granulators, which use a series of sharp blades to shred the plastic into small pieces. These machines are often used for recycling hard-to-recycle plastics, such as PET or HDPE.

The Benefits Of Using A Granulator

There are many benefits to using a granulator, including:

-They make it easier to recycle plastic

-They can help you recycle hard-to-recycle plastics

-They can save you money on disposal costs

-They can increase the value of your recycled plastic

How To Choose The Right Granulator For Your Business

When choosing a granulator for your business, there are a few things you need to take into consideration. First, you need to consider the type of plastic you will be recycling. If you are only recycling soft plastics, then a rotary granulator should suffice. However, if you are recycling hard-to-recycle plastics, such as PET or HDPE, then you will need a shredder granulator.

You also need to consider the capacity of the granulator. The size of the machine will determine how much plastic you can recycle at one time. If you have a large volume of plastic to recycle, then you will need a larger granulator. However, if you only have a small amount of plastic to recycle, then a smaller granulator should suffice.

Finally, you need to consider the cost of the granulator. Granulators can range in price from a few hundred dollars to several thousand dollars. The cost of the machine will depend on the size, capacity, and features of the granulator. If you are only recycling a small amount of plastic, then a less expensive granulator should suffice. However, if you are recycling a large volume of plastic, then you will need a more expensive granulator.

How To Use Granulator Safely

Granulators are very safe to use, as long as they are used properly. Always make sure that the plastic you are feeding into the machine is clean and dry. If there is any moisture on the plastic, it could cause the blades to rust. Also, make sure that the area around the granulator is clear of debris.

If you are using a shredder granulator, always make sure that the shredded plastic is collected in a bag or container. These machines can produce a lot of dust, which can be harmful if inhaled. Always wear a dust mask when using these machines.

Finally, always follow the manufacturer's instructions when using a granulator. These machines are designed to be safe and easy to use, but they can be dangerous if used improperly. If you have any questions about how to use your granulator, always contact the manufacturer.

Tips For Using A Granulator Effectively

Here are a few tips to help you use your granulator effectively:

-Start by recycling soft plastics, such as LDPE or PP. These plastics are easy to recycle and will not damage the blades of the granulator.

-If you are recycling hard-to-recycle plastics, such as PET or HDPE, start by shredding the plastic into small pieces. This will help to protect the blades of the granulator.

-Always make sure that the plastic you are recycling is clean and dry. Any moisture on the plastic can damage the blades of the granulator.

' Always collect the shredded plastic in a bag or container. These machines can produce a lot of dust, which can be harmful if inhaled.

-Always follow the manufacturer's instructions when using the granulator. These machines are designed to be safe and easy to use, but they can be dangerous if used improperly.

Maintenance Tips For Your Granulator

Here are a few maintenance tips to help keep your granulator in good working condition:

' always make sure that the plastic you are feeding into the machine is clean and dry. If there is any moisture on the plastic, it could cause the blades to rust.

' Always collect the shredded plastic in a bag or container. These machines can produce a lot of dust, which can be harmful if inhaled.

' Always wear a dust mask when using the granulator.

' Always follow the manufacturer's instructions when cleaning and maintaining the granulator. These machines are designed to be safe and easy to use, but they can be dangerous if used improperly.

A granulator can be a great addition to any business that recycles plastic. These machines are designed to be safe and easy to use, but they can be dangerous if used improperly. Always make sure that the plastic you are feeding into the machine is clean and dry. If there is any moisture on the plastic, it could cause the blades to rust. Also, make sure that the area around the granulator is clear of debris. Always collect the shredded plastic in a bag or container. These machines can produce a lot of dust, which can be harmful if inhaled. Always wear a dust mask when using the granulator. Finally, always follow the manufacturer's instructions when using the granulator. These machines are designed to be safe and easy to use, but they can be dangerous if used improperly.

Conclusion

A granulator can be a great addition to any business that recycles plastic. These machines are safe and easy to use, but it is important to follow the manufacturer's instructions and take proper safety precautions when using them. By following these tips, you can ensure that your granulator will last for many years. Thanks for reading! We hope this post was helpful. If you have any questions, please feel free to contact us. Thanks for recycling!

This article was brought to you by Granulator Exchange, your one-stop shop for all things granulators. Visit our website today to learn more about our products and services. Thanks for reading!