Forging can measurably reduce material costs since it requires less starting stock to produce many part shapes and can achieve near-net shapes, saving on scrap costs.
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By minimizing the number of components in a fabricated part and enhancing design, Scot Forge can produce parts with increased quality while reducing overall cost and production time.
Scot Forge has many different sizes of starting ingots and billets on hand, providing a wide variety of ready-to-forge inventoried grades. Using the forging process, the same part can be produced from many different sizes of starting ingots or billets, allowing for a wider variety of inventoried grades. This flexibility means that forged parts of virtually any grade can be manufactured more quickly and economically.
Forging also can yield advantages in machining, lead time and tool life. Savings come from forging to a closer-to-finish, or near-net, size than what is capable by alternative metal sources such as torch cutting plate or boring bar. Therefore, less machining is needed to finish the part, with the added benefits of shorter lead times and reduced wear and tear on your equipment.
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Often discovering a defect in a cast part doesn't happen until a part has been on a machine for hours, which can be a headache. But, when this happens to multiple parts it can be a nightmare. It takes time and money to replace parts, puts hours on the machine and increases labor costs, not to mention the lost opportunity cost. Because forging has a 3:1 minimum reduction, porosity and piping are eliminated yielding improved structural integrity. Coupled with a weld-free design, forging can dramatically reduce part rejection.
At Scot Forge, we know the importance of getting your parts on time, as expected. However, for customers new to procuring forgings, ordering a forging that will meet all specifications for end-use applications may be challenging, so finding a trusted supplier and partner is essential. Our employee-owners are here to ensure your project stays on track with our forgings by offering:
Pro Tip - Did you know near-net shapes can save you time and money? Oftentimes, a customer calls to order a disc, which they will later machine down to a more shaped part. By working with our technically trained sales team, you can get your finished product shape as close as possible to optimize your production process.
For more information, please visit Precision copper forging parts Custom.