In the automated SMT production line, the PCB loader and unloader machines are indispensable machines.There are many advantages of loader and unloader machine:
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1. SMT loader machine is recycled and durable which can save time.
2. People-saving: semi-automatic printer machine is filled with the whole frame board, this employee can do other types of work at any time, or one person can print multiple production lines at the same time.For semi-automatic printer machines, only one person needs to take care of multiple production lines. Because it is a cyclic storage board, it can be added at any time without changing the frame again.
3. The size of the pcb loader machine is small, saving working space.
4. Strong practicality: Automatic smd pcb loader and unloader can use with semi-automatic printer machine, full-automatic printer machine, regardless of single or double panel. When there is no panel, the automatic alarm function will sound.
5. High reliability: Due to the small amount of movement, less wear, and all metal materials, the pcb loading machine owns extremely high reliability.
6. Improve efficiency: When the pick and place machine has a signal and needs PCB, the loading machine will supply the board on time, and the automatic alarm function will not cause the pick and place machine to run idle.
The use of SMT automatic pcb loader and unloader machine has greatly improved the efficiency of production. So how to maintain the loader and unloader machine?
1. Keep the loader and unloader machines free of debris to avoid debris falling into the workbench and causing damage to the machine.
2. Repair and maintenance methods for the gearbox of the loader and unloader machine: the first time it is used for about three months to drain the oil in the gearbox, clean the inside of the gearbox with diesel or gasoline, and put the new smooth oil after it is drained. Add to the middle of the viewing window immediately. It is enough to change the lubricating oil once a year in the future. Too much lubricating oil may cause the gearbox to heat up, and excessive motor load may cause the motor maintenance switch to trip. Too little lubricating oil may cause the gearbox to heat up, increase noise, and the gearbox hangs and is scrapped.
3. Repair and maintenance methods for the motor of the pcb loading machine head: Do not put water into the motor, nor add diesel oil and liquid organic compounds to the motor, because this can cause the insulation of the motor to be damaged and cause problems.
4. Repair and maintenance methods of the smt full automatic pcb loader trigger chain: The chain may cause the original lubricating oil to heat and volatilize after a long-term operation, and cause the chain to be unbalanced during operation, increase noise, and creep. At this time, you can turn over the sealing plate at the tail end, and add butter or thicker smooth oil to the chain.
SMT line pcb loader and unloader is used for linking PCB equipments together, Visual inspection stage in the quality analysis process of any electronic product development process, or even can use in the Manual PCB assembling or PCB buffering functions.
Model
SL400
XL400
Control method
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PLC
Step choose
10/20/30/40
Dimension
L*800W*H
L*800W*H
PCB size (mm)
50*50*0.8mm -W250*L350*2mm
Weight (kg)
190
270
The PCB board can be transmitted through the loader and unloader machines to realize the intelligence of the entire SMT line. This improves work efficiency and equipment utilization, and saves operation time.It is highly intelligent and easy to operate. Staff can participate in production after simple training, and only a small number of people can control multiple machines, reducing production costs from labor costs. .
Smt Loader is used at the start of the SMT production line for loading PCBA to the line. Here the loading of print circuit boards onto an SMT stencil printer takes place automatically. Operators place the print circuit board inside the magazine and then load it to the PCB loader. On the other hand, the loader sends the print circuit board onto the Stencil Printer.
SMT Manufacturing Process
1, Using up and down 4 cylinder clamp frame, solid and reliable, into the board accurate;
2, Hand-cranked putter cylinder width adjustment system, convenient and quick;
3, Built-in fault search function and safety testing system, abnormal sound and light alarm;
4, PLC central control system, stable performance;
5, Lifting system imported ball screw and carbon steel column, noise, vibration, positioning accuracy
6, With the SMEMA communication interface, can be connected with other automation equipment.
SMT technology is becoming pretty popular in the tech industry, and for some good reasons. The number of placements on boards continues to increase due to the increasing number of multifunctional and high-performance communication devices such as smartphones and smartwatches. In the future, placement quality will need to be more strictly controlled, but we will continue to develop placement machines that are both faster and more accurate while ensuring quality so that users can mount their products with peace of mind.
We are a professional Smt Loader manufacturer and PCB loader supplier in China. Here you can find high-quality products at a competitive price. Also, we supply OEM service of PCB Loader for you.
If you want to learn more, please visit our website SMT PCB Conveyor.