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Precision type welding manipulator/welding column and boom NHCZ- This machine set the switch interface aside peripheral equipment , can be composed and linkage with welding positioner , turning rolls and welding power , can achieve automatic welding for the girth and straight of the inside and the outside of the cylinder or other metal structure . (1)Welding manipulator are used for the inside and outside circumferential and longitudinal welding. (2)It mainly consists of column, boom, pedestal,ladder,electrical equipmet and hand control box. We also offer welding head and flux recovery system if customer require. (2)There are three types for you to choose. Fixed type, Fixed with rotation type, movable type. (3)Column can do both retracting (left and right) and lifting(up and down) movement to meet weld need. (4)The speed of retracting are adjusted by Frequency Conversion Speed Control(VFD). It is precise and stable. (5)Movable type cab be used with track together, to facilitate operation. (6)Column and boom are often used with welding rotator and positioner together. (as show in following picture) (7)Welding head and Flux recovery system are offered (8)Hand-control box is offered to facilitate operation (9)There is safty device. This welding manipulator can be used in match with automatic welder, welding rotator (roller stand) or welding positioner (turing table), and for the inside and outside circumferential and longitudinal welding. It is also applicable to automatic welding Model NHCZ- Power Input 3ph 380V AC 50/60Hz Beam Lift Itinerary mm Beam Stretch Itinerary mm Beam Lift Speed 700mm/Min Beam Stretch Speed 200-mm/Min Beam Drive Mode Inverter Motor +Ball Screw Drive Head Level Fine-tuning Itinerary 100mm Head Vertical Fine-tuning Itinerary 100mm Head Adjustment Mode Electrically Adjust Control Mode Hand Control Box Control H*L* B Over Dimension H*L*B **620mm
In the market today, there are a ton of welding manipulators to choose from. But, how do you find the best one for your business or for your projects?
Today's guide will be focusing on just that! As a matter of fact, we will help and assist you in understanding what welding manipulators are. Furthermore, you'll also be an expert when it comes to choosing the welding manipulator for the job!
At the end of this guide, you'll not only be an expert with welding manipulators, you will also learn where you can get the best ones in the market!
A welding manipulator is a machine or a device that you can use to make welding easier.
Sample of what a welding manipulator looks like
The primary function of a weld manipulator is to move the weld head to the workpiece in such a manner that it's closer and easier to reach.
One good reason why many welders choose to use welding manipulators is because of the fact that it can reach places, spots, and even heights that a regular welder might find difficult.
NOTE: In using a welding manipulator, it's always better if you have a welding positioner to give additional aid to your projects.
In case you're starting to question if it involves a robotic arm 100% of the time, or if you need to manually move it, don't fret ' we got you.
Image of a worker toggling or working on a welding manipulator
Basically, a welding manipulator sets a welding head in motion in order to reach spots, heights, and places on the workpiece.
It can be a manual welding manipulator where you would have to position the device to its rightful area, and it can be automatic and pre-programmed.
You can think of how it works easily ' think of a welding head that has an extended length. Thanks to this length, even if the project requires you to weld a 20-ft. vessel, you don't have to risk climbing up to that height to weld what's necessary.
That's the general idea of how welding manipulators work
Ideally, different versions and kinds of welding manipulators have different parts. However, there are 'primary' parts that are common across all types and kinds of manipulators.
Image of a welding manipulator where the parts are highlighted
For instance, if you remove one of its primary components, the manipulator wouldn't properly function.
Some of these primary parts include, but are not limited to:
Without any of these, you wouldn't be able to call a machine a welding manipulator.
While the market is filled with a lot of welding manipulators, there are three (3) considered the most common and the most purchased due to the functionality and the usage that they hold.
Sample image of a column & boom weld manipulator
The most common types of welding manipulators include:
Column & boom welders are welding manipulators that you usually use for welding structural beams, as well as other kinds and types of structures that are big and large in size.
It's called column & boom because it's comprised of a column (vertical metal), and a boom (horizontal metal). The two (2) go and function together; the column is what you can thank for the locomotion flexibility that the boom can give you.
A column & boom weld manipulator is a machine you can use to automate welding in such a fashion that the welding head is the one moved and adjusted.
A rotary welding positioner is a type of a device or a machine that you can use to help you accurately position the workpiece.
Unlike column & boom, rotary welding positioners reposition and manipulate the workpiece, instead of the weld head.
Last but definitely not least are welding rollers.
They're probably the least common type of welding manipulator in the market, but many business sectors and industries use this, too.
The idea behind weld rollers is for the welder to avoid slipping and inaccuracy when it comes to welding cylindrical objects and workpieces.
One good example is when a welder needs to weld a tank. It's going to be hard to use a welding positioner for it, especially if it's more than 50 kg ' and that's where the importance of welding rollers come in.
These are three (3) of the most common types of welding manipulators out in the market. Don't be confused, there are others ' these are only the favorites and the most used.
Yes, there's not a written rule saying that you should 'never' buy a used manipulator.
As a matter of fact, buying a used welding manipulator holds too few benefits and advantages. For one, they're going to be much cheaper and more affordable than a brand new one.
Another benefit of purchasing a used weld manipulator is that you already know that the product is working ' you don't need to test it out.
Upon purchasing, though, it will be in your responsibility to see if the manipulator is still in its good condition. It will be up to you to determine this.
Many people ask ' are welding manipulators and welding positioners the same?
Sample image of what a weld positioner looks like
Going back to the types of weld manipulators above, there's one named 'rotary welding positioners,' and it's technically the same.
They are two (2) different machines, and while both of them carry the same goal ' they don't function in the same way.
In welding manipulators, we talked about how it moves and sets in motion the weld head. On the opposite end of the rope, a welding positioner is a type of auxiliary machine that moves and positions the workpiece.
Don't be confused as to which is which; in fact, you can use both of them to complement each other!
What do you look for in a welding manipulator? Are you sure that you're choosing them based on how you need them? Or just based off of what others are looking for too?
When it comes to the specs or the specifications of weld manipulators, you need to make sure that you're looking for the things that 'you' or 'your business needs.'
To help you with it further, here are some of the most important specifications.
Load capacity refers to the maximum amount of load or stress that the manipulator is capable of withstanding without it underperforming.
Ideally, it's the capacity of your manipulator to carry and to work on a particular material in terms of weight.
The column stroke refers to the maximum distance or stroke in which the column is capable of moving.
Generally, the usual column stroke of welding manipulators lie around 55 to 65 inches.
Akin to the column stroke, the boom stroke is the distance that the boom is able to travel; and to give you the most general idea of the length of the boom stroke, it sits at about 39 to 50 inches.
This is the total weight of the welding manipulator.
NOTE: In checking the equipment mass, be sure to know if the attachments are included. Some manufacturers don't include the attachments ' this can result to improper weight adjustments for shipping, etc.
The power requirement is what the machine needs in order for it to operate.
Unlike other specifications, the power requirement will depend on the type of motor used, as well as the functionality of the weld manipulator.
It will vary from one manufacturer to another.
A travel car is a component or a part of a welding manipulator that can perform long seam welding.
Therefore, travel car speed is the rate in which the travel car can go from one point to another.
These are some of the most important specifications to note in purchasing a welding manipulator. To put emphasis on it ' it's not all of them. There are far more specifications ' they're just what a wide variety of clients and customers look for often.
We all know that automated welding is being seen as one of the most effective solutions to the worst welding problems we grew out of.
Highly efficient results of welding in using weld manipulators
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Even if that's the case, a lot of people still overlook the advantages of using weld manipulators.
In fact, here are some of the most notable benefits of using a welding manipulator:
The first thing to understand is that a welding manipulator promises a safer working environment.
With a welding manipulator, your welder wouldn't be anymore required to be side-by-side with the 10-ton workpiece.
The welder can simply go back and forth to see if the program for a particular project is done right and accurately.
What do we need machines for other than the fact that they can eliminate human intervention? ' Speed.
With a welding manipulator, the amount and the volume of projects you can complete is truly unimaginable.
Several welders reported that they were able to finish a project at less than half the time when they were manually doing it.
Automated welding is not just existent to ensure that your projects will be done and accomplished fast ' but also to make sure that the consistency and the quality of the weld is there.
Yes, human welders have the consciousness of a human, and therefore, can easily adjust. However, automatic welding manipulators or those that you can program are accurate and precise to what you have programmed them to do.
There's going to be little room for errors, and that's a guarantee.
And last but definitely not least is that it can give your welders mobility and flexibility.
Let's say you have a welder that is not so tall ' how would he be able to reach an 8-ft. weld? That's easy if we consider using a welding manipulator.
No matter how high the weld needs to be, and no matter how stiff the welder is, a welding manipulator will be more than enough to do the trick.
Say goodbye to time-consuming welds that are too hassle and complicated. Finish the job earlier, faster, and with more accurate results!
Would all types of welding be compatible in using a welding manipulator? Apparently, yes ' but not all might be effective.
There are several welding procedures that might not find the success with weld manipulators. But, among those that have been proven and tested to work effectively include:
A pipe welding manipulator is a pretty self-explanatory machine.
Image of a pipe welding manipulator in action
It is a welding manipulator that you'd have to use if you are to work on pipes, tanks, vessels, and other rounded and cylindrical workpieces.
They're specialized to have a good grasp of the workpiece even if it doesn't have a rough edge.
Yes, you can purchase portable welding manipulators, and there are lots of them in the market.
Do note, though, that although they're portable, they might not be able to give you the exact results you're looking for.
As a matter of fact, you might not be able to use them for medium-to-heavy-duty applications.
You can identify seam welding to be the welding of two (2) materials through electrical resistance heat generation.
Seam welding machine
The idea behind it, so you could understand it easier, is the word 'seam.'
A seam welder, therefore, is a device or a machine that you can use to initiate the fusing or two (2) different materials down a never-ending seam.
The golden question that everyone wants to know the answer to. Would it be better to rent a welding manipulator or to purchase them outright?
This question is actually relative and the answer to this will vary depending on your business needs, your budget, and how you would use them.
Let's take a look at the pros and cons of each.
Here are some of the benefits and advantages of renting out welding manipulators:
When it comes to the drawbacks and the cons of it, they are as follows:
That's what we have if you plan on renting welding manipulators. Now, let's look at buying or purchasing them outright.
Here are some of the disadvantages of purchasing welding manipulators vs. renting it out.
Those are the points that differentiate renting a welding manipulator from purchasing one.
Choosing a welding manipulator isn't a walk in the park. As a matter of fact, you can consider this to be the most important aspect of your search.
There are lots of different varieties of welding manipulators you can choose from
All welding manipulators are different in terms of type, size, weight, as well as the features and functionalities.
And, in order for you to get the most out of your purchase, you have to remember the following tips so that you get the best type of welding manipulator for your needs.
The first thing we want to talk about is the business that you have. More often than not, businesses forget that they're purchasing welding manipulators for their projects; they tend to overlook it, which makes them purchase the wrong or the incorrect manipulator.
But, if you consider your business, several scenarios will play in your head. You'll try to remember the processes and the projects you need to do, the materials you need to weld, etc.
Akin to the features and functionalities of the welding manipulator of your choice, the control system would also be different from one manipulator to another.
What this basically means is that not all welding manipulators would have the same ways of control. There would be manipulators that have a digital control system, a manual control system, etc.
Try to picture yourself operating the machine ' would you be comfortable in doing that? Would the operation of the machine be convenient to your capabilities?
You might not be the one operating it, but try to put your shoes on the welders and the operators.
Check and see if the head adjustment is easy enough to operate, look at the slides and the movement adjustments if it fits your knowledge, and the like.
When you are purchasing a welding manipulator, you need to accept the fact that you'll be using it for a long time.
As a matter of fact, you might even need to upgrade to a new one if the moment is right. So, in choosing a manipulator, make sure that you consider the price and the value of it if you are going to upgrade it.
These are a couple of the most important things that you need to consider in choosing which welding manipulator to buy.
Finding the best welding manipulator in the market is not easy, but if you work with us here at Weld Fab, we can definitely attend to all of what you need.
For years, we've done nothing but provide excellent quality welding manipulators. Over time, we have successfully developed and streamlined our business processes, resulting to higher and better quality of products in our arsenal.
So, if you ever find yourself in need of a longitudinal seam welding manipulator, column and boom manipulator (TIG, SAW, and MIG), or even a circular seam welding manipulator, you can trust us!
Weld Fab is just one of the thousands of Chinese weld manipulator manufacturing companies. But, that doesn't mean that we offer the same quality and the same type of products as them.
As a matter of fact, we're known in the industry for we have provided numerous clients with the exact welding manipulators their businesses needed.
Thanks to the continuous development of our Research & Development (R&D) team, we're able to help you even further by offering custom welding manipulators for you!
Wherever you are in the world, you can put your trust on Weld Fab! Thousands of businesses and companies like you from all across the globe rely on us and our production ' you can, too!
Weld Fab is skilled and determined to provide tens of tons of weld manipulator products per year!
Don't worry about where you can get your next batch of weld manipulators ' contact us and we'll supply you with a free estimate!
As the best weld manipulator supplier in China, our product line is always updating. We're always on the run for the best, the newest, and the most updated products a majority of businesses need.
Reach out to us and learn more about how Weld Fab will be the best company you can work with!
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