Self Shield or Not? | MIG Welding Forum

07, Jul. 2025

 

Self Shield or Not? | MIG Welding Forum

That's a handy page to read!

Only gasless wire i've ever used was the lincoln NR211MP and i had a great time with it WHEN SET TO LINCOLN RECCOMENDATIONS for voltage, polarity etc. No spatter, low flux, good weld bead, good vertical up capability, what more could you need It's also the only one of the "hobby" type fluxcore wires that actually gives you proper weld data.

To my mind, if you want good welds, then you need to buy good consumables. More so when the electrode is its own shield, ie. FC wire or MMA electrodes.
I wouldnt class it as a "hobby" wire.....its a serious consumable but it is made in 0.9mm and on small spools which, of course, suit the hobby market. From a professional point of view it suffers from embrittlement, in that subsequent layers embrittle the previous layer.....again, we are not talking cast iron type embrittlement, but more brittle than it was before the 2nd bead was put on top. It may say limited to 10mm plate but, in truth its limited to 3 passes because of the aforementioned. That could be 12mm thick or even more with bigger wires.
As with most things in life you cant have it all ways, good welding performance often comes at a price. The wire that are unlimited pass are generally nasty to use with little idiosyncrasies that you need to know before you start.
...To my mind, if you want good welds, then you need to buy good consumables...

I agree % with you. Unfortunatelly there is not a dedicated category in the forum regarding consumables. Sometimes the quality of a welding drop or raise dramatically, if you just change the wire or electrode.

Regarding the flux wires now. If I have understood well, @Vambo needs a gasless flux wire. The most common categories in this class (and also available in D100 small rolls of 1 Kg) are the E71T-GS & E71T-11 (according to AWS 5.20 classification).
I have used Hyundai Supershield 11 (E71T-11, 0.9mm), INETUB BA71GS & INETUB BA71T11 (both 0,8mm) & a cheap Taiwanese E71T-GS that I don't remember the name, all in 5 Kg rolls. I have run totally 5 spools during 2 years. So, according to this short experience, I have make the following notes:

General Remarks:
1) In all flux wires you have to change polarity in your machine, otherwise you will have eratic operation and many spatters.
2) ALL flux wires produce spatters. You can reduce them, if your machine has INDUCTANCE control. Turn it to full positive.
3) There are many anti-spatter sprays that you can use to spray the surrounding surfaces, you will save time later on grinding.
4) You cannot weld very thin plates (1mm or less) with flux wires, but you can weld better thicker plates (8-10mm)
5) It's better to pull than push the torch.
6) No-gas flux wires are ideal for outdoor usage, as they produce more fumes.
7) If you use gasless wire, you can remove the outer nozzle of your torch, so you can have a better view of the wire and the welding pool.
8) -GS is a general suffix for the E71T-GS, without any equirements in composition. This means practically that -GS wires cannot compared between them, as each manufacturer has its own composition.
9) E71T-11 wires are very common in USA, you can find many brands (Linkoln, ESAB, Hobart etc) that have their own wires. They are also very good for welding galvanized material. Be aware of dangerous fumes when welding galv. material.
10) All flux wires produce some slag, but it can easily removed with wire brush.

Remarks about the wires that I have tried:
a) Hyundai E71T-11 has the deaper penetration and is very good for thick material (8-10mm). Produces more slag & fumes, compared to INE.
b) Both INETUB wires have smooth run and produce less slag compared to Hyundai. Just for refference, INE E71T-GS has many & very good reviews in Amazon and it is rated as one of the top wires in a recent eview

Options: A Polish e-shop that I have bought from them many spairs and also a gas bottle, has flux wires from Kiswel. They have also good reputation, butI have not try it yet. I will order one small roll just for trying & comparison. Canditates for testing are also the WeldingCity & Blue demon, but they are sold only in USA and shipping to Europe is very expensive.

Bottom line: My recomendation is to try with one small roll INE E71T-GS. If the results satisfy you, then go for a 5 Kg spool, if your machine accepts them. Otherwise, try another brand, until you find the wire that satisfies you. But, you will not dissapointed with INE. Lincoln NR211MP, single pass on 1/4" plate, I did these at Christmas time to try out one of the small rolls. Used on my Miller XMT, IIRC around 150IPM and 17 volts. Medium inductance same as for short-arc solid wire. (although this machine is very smooth so never needs much inductance). As you can see, no spatter.



Ultimately I was disappointed with my "impact test" where i cut a section out and beat the snot out of it with a hammer. It's not designed for high impact values, though. Similar to most I imagine. But runs a puddle similar to .

From this, I almost wish i could justify a small inverter MIG set up permanently with this wire, since it's such a nice wire to run, be very easy for repairs etc. But to be fair we get by with MMA and which is usually a better choice anyway.

Sorry Al, I know it's not a "hobby" wire as such, exactly how you said it really. It's probably the best of the bunch precisely because it was designed as a serious wire.

I'd like to try some NR233 but it's either unavailable or really expensive. It seems like a much stronger wire... since they build bridges out of the stuff

self-shielded flux core welding wire - American Welding Society

By DGXL Date 03-02- 04:57 Lake,
I saw this post last week, and it did get my attention, I'm just slow responding. I recently gave a seminar on welding processes, part of which is the electrodes avaiable on the market that comply with the current SFRS requirements. One of my handouts was the electrodes that meet the mechanical properties that are desired at the present time by the design community.

I guess it is safe to assume you are using Lincoln's NR232. Anyone who ever picked up a gun and squeezed the trigger for the first time with this electrode had to learn a new, or revise their standard technique used for this electrode.

You should only be concerned about compliance with the electrode specification that is required for specific projects. In other words, if the specs. call for E71T-8, that is your cue to use any electrode that meets that specification. Some engineers are spec-ing electrodes by the manufacture instead of the required AWS specification, this limits who the contractor can do business with as far as consumables.

Now, the following electrodes comply with the E71T-8 specification:
Lincoln NR-232
Hobart Fabshield
ESAB Coreshield 8

These are just a few, there are other electrode manufactures that have FCAW consumables that meet this specification. I have found the Hobart wire to be much more user friendly and not as sensitive to changes in electrical parameters. When I was welding in fab shops, I had a lot of problems with the 232 using the technique I had used for years. It is a good wire, you just have to learn the specific technique required to run it.

There are also some good metal cored electrodes avaiable now (gas shielded) that work quite well also:
Lincoln MC-710
McKay Speed Core 6

These electrodes are great, if you get a chance to use them, try em' out in lieu of solid GMAW electrodes.

One more item, I have contacted many electrode manufactures to obtain data sheets on their electrodes that comply with a particular specification, some will not release this information. This is for any welding consumable or equipment maufacture: IF WE DON'T HAVE ANY INFORMATION ON YOUR PRODUCTS, WHY ARE WE GOING TO PURCHASE THEM? I think holding your cards too close to your chest is not a very good marketing tool! ;-(

Don't feel alone with your problem, we all had to go through the same learning curve. The very best of luck-lake!

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