Hayawin SMT PCB Dual Magazine Unloader provides a smart way for dual rail SMT production systems to store OK and NG PCBs. It can distinguish OK and NG PCB with AOI signal and store them in each magazine which can highly increase productivity and save labour cost.
Hayawin contains other products and information you need, so please check it out.
▹ The machine frame adopts high-strength iron plate, aviation aluminum profile, stable and strong
▹ With safety door lock function, equipment shutdown protection
▹ PLC programmable controller + touch screen
▹ Lifting adopts servo motor + precision ball screw, accuracy ±0.1mm
▹Loading and unloading magazine pneumatic clamps ensure more accurate positioning of the magazine
▹ Flow Direction: Left to Right or Right to Left optional
▹ Standard SMEMA interface, can be connected online with other equipment
Model
YS-ULD250S
YS-ULD330S
YS-ULD390S
YS-ULD460S
Min board size (L*W)
80×50mm
80×50mm
80×50mm
80×50mm
Max board size (L*W)
350×250mm
455×330mm
530×390mm
530×460mm
Magazine size (L*W*H)
355×320×565mm
460×400×565mm
535×460×565mm
535×530×565mm
Dimensions (L*W*H)
The company is the world’s best SMT PCB NG/OK Unloader supplier. We are your one-stop shop for all needs. Our staff are highly-specialized and will help you find the product you need.
××mm
××mm
××mm
××mm
A1: An SMT PCB Dual Magazine Unloader is an automated machine used in Surface Mount Technology (SMT) assembly lines. It is designed to unload or remove printed circuit boards (PCBs) from the production line and place them into designated magazines or racks, allowing for organized storage and easy transport to the next stage of the manufacturing process.
A2: A dual magazine system allows for continuous operation of the SMT line. While one magazine is being filled with completed PCBs, the other can be replaced with an empty magazine or moved to another stage of the process. This eliminates downtime and increases efficiency in the production line.
A3: The machine typically includes motorized conveyors, sensors to detect the presence of PCBs, and a control system. As PCBs move along the production line, the unloader receives signals from the line-mounted sensors. It then accurately picks and moves the PCBs into the designated slots of the magazines. The process is automated and synchronized to match the speed of the SMT line.
A4: Yes, many SMT PCB Dual Magazine Unloaders are designed to handle a range of PCB sizes. They often feature adjustable guides or clamping mechanisms that allow the machine to accommodate various dimensions of PCBs. However, it's important to ensure that the unloader's capacity matches the required PCB sizes for the specific application.
A5: Magazines are typically designed for easy loading and unloading. They may have wheels for mobility, and their design allows them to be easily slid into and out of the unloader mechanism. Once a magazine is filled with PCBs, it can be replaced with an empty one, allowing the process to continue without interruption.
A6: The benefits include increased productivity, reduced manual handling, minimized risk of damage to PCBs, and improved organization and traceability of PCBs during the manufacturing process.
A7: Like all automated equipment, regular maintenance is necessary to ensure optimal performance. This includes lubrication, cleaning sensors, checking software updates, and periodic inspections for wear and tear.
A8: Yes, most modern SMT PCB Dual Magazine Unloaders are designed to integrate seamlessly with other machines in the production line, often through automated interfaces and control systems.
A9: Yes, modern unloaders come equipped with safety features such as emergency stop buttons, protective guards, and sensors to detect any potential faults or obstructions.
A10: Control is typically via a user-friendly interface, which may include touchscreens or computer interfaces. This allows operators to set parameters, monitor statuses, and make adjustments as necessary.
A11: Throughput depends on the model and speed of the SMT line it is integrated with. Manufacturers typically provide specifications that indicate the unloader's compatible speeds and maximum throughput capacity.
A12: While the basic operations may be intuitive, comprehensive training is recommended to understand all functionalities, troubleshoot issues, and perform maintenance tasks. Training also ensures compliance with safety standards.
A13: Space requirements vary depending on the model and manufacturer. It's essential to consult the specifications and ensure that there is adequate space in the production area for both the machine and the magazines.
A14: Yes, like all electronic equipment, there should be considerations for temperature, humidity, and cleanliness to maintain optimal operation and prolong the lifespan of the machine.
A15: Total SMT Machines and Solution, professional Technical Support and Service.
The SMT PCB Magazine Unloader SUL-250 is a high-quality and efficient machine designed to streamline your PCB assembly process. This state-of-the-art unloader is equipped with advanced features that make it easy to handle and transport PCBs from one station to another. With its compact design and user-friendly interface, the SUL-250 is perfect for small to medium-sized production lines.
One of the key benefits of the SUL-250 is its ability to handle a wide range of PCB sizes and thicknesses. This makes it a versatile solution for manufacturers who need to process different types of PCBs. The machine is also equipped with a powerful motor that ensures smooth and reliable operation, even when handling heavy or bulky PCBs.
Another advantage of the SUL-250 is its advanced control system, which allows you to customize the unloading process to meet your specific needs. You can adjust the speed, angle, and other parameters to ensure that the PCBs are unloaded safely and efficiently. The machine also features a user-friendly interface that makes it easy to set up and operate.
In addition to its advanced features, the SUL-250 is also built to last. It is made from high-quality materials that are designed to withstand the rigors of daily use in a manufacturing environment. This means that you can rely on the SUL-250 to deliver consistent performance and reliability for years to come.
Overall, the SMT PCB Magazine Unloader SUL-250 is an excellent choice for manufacturers who need a reliable and efficient solution for handling PCBs. With its advanced features, user-friendly interface, and durable construction, the SUL-250 is sure to meet your needs and exceed your expectations.
PCB Magazine Loader SUL-250
Magazine Loader PCB Loader is designed for loading of PCBs. All of our PCB handling equipments are CE compliant.
SMT magazine loader/Unloader is designed for loading of PCBs. The unit loads your production line automatically by pushing PCB’s out of a magazine onto the conveyor of the down-stream machine. Connect with SMT and AI productions line, safety design ensure not to break any PCB when it is pushed and thus reduce defect rate. With high accuracy, automatic counting, fault alram functions, it is required for a full range of automatic equipment. For AI application, please specify the height requirements.
1. PLC Control system.
2. Four pitches selections( 10,20,30,40mm).
3. Direction from left to right or right to left(optional).
4. SMEMA compliant.
5. CE certified.
6. Dimension (L*W*H.MM)：X765X
7. Effection PCB size:50X50-330X250
8. Weight(KG):160KG
9. Rack size(L*W*H.MM):355X320X563
10. Magazine Loader PCB Loader is designed for loading of PCBs.