The conveyor belt usually consists of two motorized pulleys that rose over the long stretch of thick, durable material. These motors in the pulleys work at the same spin and speed in the same direction. Therefore these belts move between the two pulleys at the same rate.
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The conveyor belt must be able to carry heavy or bulky objects for a longer distance or duration. Many conveyor belts consist of rollers which are usually present on the sides of the conveyor belt. These rollers actually give support to the conveyor belts. The rollers help in keeping the objects in place.
Every type of conveyor is made for different specific purposes. It does not have a pulley system that pulls the items.
From different types of conveyor systems, if there is a requirement to pull the object in an upward or downward motion, then the chain conveyors are normally used.
A slat conveyor is another example that is made up of plates or slats instead of the belt. The reason is that heavy materials which are usually more oversized or too bulky for traditional belt movement.
Conveyor belt applications: Where are conveyor systems used?
Conveyor systems are widely used in different types of industries. These industries are agriculture, food, mining, Automotive, manufacturing, bottling, beverages, warehouse, logistics, and packaging industries.
Keep in mind that the conveyor system comprises different types of conveyor belts. The reason is that some conveyor belts are specially designed to manage heavier loads and materials.
Many common items are manufactured and transported through conveyors. These common items are food, vegetables, beans, pet food, fertilizer, chemical, etc.
Keep in mind that the particular conveyor system used is dependent on certain factors. You must be aware of how the conveyor system is used and the nature of the product or material to be transported. It is to note how the conveyor system is used according to the particular need. Conveyor belts are also used at an airport. It is the best way to check the load process and unload the passenger's luggage efficiently.
In the pharmaceutical industry also, conveyor belt systems are used. These belt systems transport the pallets for cardboard boxes full of medical supplies.
Different manufacturing and mining processes also included transporting enormous amounts of materials through the tunnels on conveyor belts.
In food processing, food products also transfer through conveyor belts. While moving through the conveyor belts, these items are spread rolled, stamped, glazed, fried, sliced, and powdered.
So the conveyor system is considered to be the best system that reduces manpower. Otherwise, all this transport process takes many hours to bring each food item through the process.
We all know very well that every industry is different and comes with different specifications and requirements for the conveyor belt type. So conveyor belts are widely used in various sectors such as food Industry, pet Food Industry, chemical Industry, snacks Industry, seeds Industry, mining Industry, fertilizer Industry, biomass Industry. These conveyor belts are used everywhere due to their reliability and simplicity.
Although they are most often found in factory settings, conveyor products (both the device and the things conveyed) have become an integral and familiar component in a great many automated facilities that we encounter on a regular basis. As far back as when we were children, who has not been fascinated by the clever yet simple brilliance of the grocery store's checkout counter conveyor belt? And what grade-schooler has not understood intuitively the vast labor-saving aspect of that most iconic of commercial conveyor inventions'Henry Ford's automobile assembly line?
At present, Framing Tech offers three basic conveyor product design models (more on those in a moment). Before discussing those, however, we believe it would be helpful to prospective customers to understand what factors to consider when shopping for any conveyor product.
By definition, the primary purpose of conveyors is to move individual items or bulk material from one place to another. They can also serve as key material-handling avenues to improve throughput and efficiency. Technical advances in materials (such as aluminum), controls, and modular sub-components have made possible a wide range of conveyor designs, from mini conveyors for discrete sorting to large conveyors for bulk material transport'and everything in between.
Because so many types of products are moved on conveyors, these devices come in a wide array of shapes and sizes, ranging from ones with widths of less than two inches for moving extremely small, delicate
parts to others that are several feet wide.
Given such a vast array of possibilities, the wisest approach is to ask a series of well-considered questions.
Select a conveyor by first asking, 'What type of product is the application moving?'
Conveyors for material handling of bulk product tend to be more rugged than those for moving smaller individual items. The latter, by contrast, require conveyors that can transport items with greater precision.
How does nearby furniture or equipment interact with the product being transported on the conveyor?
To answer that question, we divide conveyors into four different classes, as follows.
Conveyor class 1 is the simplest and includes material-handling uses in which the conveyor serves as a conduit to transport bulk product or individual items in a steady stream with little interaction along the way.
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Class 2 covers conveyor devices that act as bridges to take product or items from one location or machine to another.
Class 3 conveyors are ones that take materials into or out of machines or stations.
Class 4 includes conveyors that run right through machinery without break.
The first two classes generally prioritize ruggedness or throughput; whereas the last two classes require accurate positioning and, in many cases, specialized pucks (transport buckets or product carriers) to steady product while machines perform work on the product pieces, so as to prevent the product from falling over during transport or processing.
What is the maximum weight of the product being moved?
Does a conveyor need to operate at a certain speed?
Does the application need the conveyor system to have inclines, declines, or curves?
If stabilization is important, look for conveyor features that secure the material or product onto the conveyor, or enclose it.
Will moisture be present in the application?
Does the application need to be sanitary?
If the answer to these questions is YES, look for rugged or washdown-rated conveyors with open frames. Most conveyors in light- and medium-duty discrete transport applications use a belt that's wrapped around two or more pulleys. A motor powers the pulleys, which in turn engage the conveyor belt.
There are numerous belt styles and materials to meet specific application needs. Some belts are low-friction, which allows product items to slide a bit for eventual accumulation at a certain point. On the other hand, high-friction belts have more grip to better hold products. Engineers can design such conveyors to meet exact application specifications.
Lastly, be aware that a great deal of engineering expertise and precision goes into designing a truly practical and efficient conveyor'as this video on the manufacture of roller conveyors illustrates:
The most familiar type of conveyors are belt conveyors, which use a continuous belt in a loop to convey products or material; roller conveyors (powered and non-powered), which use parallel rollers mounted in frames to convey product by either gravity or inertial force; and interleaved metal plate conveyors, such as one finds commonly in airport luggage retrieval areas.
Yet there are many other specialty types, such as:
For example, magnetic conveyors are built with ceramic magnets for applications needing parts to adhere to the belt during processing or for jobs that require elevation changes. Higher magnet strength serves inverted applications. Vacuum conveyors work with a perforated belt that draws air through grooves in the conveyor bed plate to hold light or flimsy parts on inclines or during especially fast transport. Timing belt conveyors use toothed belts that engage synchronous drive pulleys while serving as the conveyor surface as well, thus providing excellent belt movement control for accurate part or fixture positioning. Where metal scanning equipment checks product (usually food) for contaminants, metal-free conveyors with polymer bed plates are used.
Last but not least, pivot conveyors mount to a base to swing away when workers need to walk through a conveyor line. Some controls can automatically resume product flow after the conveyor returns to the in-line position. Where the conveyor takes the form of a timing belt conveyor, servo drives accurately stop and start the setup to provide precise part location. They also let engineers control acceleration on assembly line conveyors. For extra-wide items needing transport, single-drive multi-belt conveyors serve two or more lanes of product for the sake of efficiency.
We now offer a wide range of belt conveyor products that can be tailored to your specific product conveying needs!
Our extruded aluminum T-slot framing system allows for customized designs created to fit your particular production area and production needs. We work with industry-leading belt and motor manufacturers to offer you the highest-quality components. Our three main belt conveyor models allow for a wide range of applications.
This short and/or narrow conveyor system is lightweight and ideal for carrying small components. It uses direct drive systems only. We have three belt widths available for this series: 80mm, 130mm, and 180mm. The operational length of a 20 Series conveyor is between 400mm and 2,500mm.
One of our most popular and versatile conveyor models, the 50 Series conveyors will be able to tackle most of your conveying needs. The 50 Series conveyors are available with both direct drive and central drive options. We have belt widths available in 50mm increments from 100mm to 500mm, as well as custom sizing options. The length for 50 Series flatbed belt conveyors is between 500mm and
6,000mm.
Intended for heavy-duty conveying needs, this system uses our rugged 45mm × 90mm profile, which has a large carrying capacity and prevents any issues when transporting high-load items and materials. Similar to the 50 Series conveyors, 95 Series conveyors are available in direct drive and central drive configurations. We carry belt widths in 50mm increments between 200mm and 1,000mm, as well as in custom sizing options. The 95 Series conveyors are available in lengths of 700mm'6,000mm.
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