Selecting a pallet wrapping machine is an important decision. Given the huge range of machines available, all with specific features relevant to different circumstances, it can be hard to know where to start. This guide is designed to help explain some of the key questions to ask when you're choosing the right pallet wrapping solution.If your business already needs to wrap pallets for transportation, two key goals to work towards are:1. Make savings in pallet wrap film plastic reduction2. Increase pallet wrapping efficiency. And if you're just starting on pallet wrapping, these questions will help you determine what pallet wrapper would suit your requirements:Current and projected production levels are very important in helping to determine the appropriate machine. Different wrapping machines offer different top end revolutions per minute. Revolutions per minute and total wraps required per load will factor the maximum production levels of a machine.It is important to purchase a pallet wrapper to accommodate the largest pallet being wrapped. This will require a length, width, and height measurement. Tall pallets may require an extended mast machine, while wider and longer pallets may require a larger base. Pallet wrapping machines have different weight capacities. The weight of pallet loads also determines what type of pallet wrapping machine you require.Built-in scales in the turntable of a pallet wrapper allow you to weigh the pallet while wrapping to avoid double handling. Choosing a machine with a scale is much more affordable than choosing to add a scale after the machine is received. Other questions that should be considered include, what is the maximum weight needed for the scale; and, if a printed weight receipt is required.Power Pre-stretch refers to the process of stretching the pallet wrapping film before it is applied to a pallet load. We recommend purchasing a pallet wrapper with a pre-stretch head to save on film costs. However, we suggest the use of a machine without a pre-stretched head if a pre-stretched film is to be used on the machine.The external environment around the machine can affect performance. Machines placed in cold room storage can often require different lubricants. Machines placed in areas of high dust can sometimes require additional covers and protection. High humidity can require more frequent maintenance. Be sure to identify the type of environment before selecting a pallet wrapping machine.If you load your pallets on the turntable with a pallet truck, the low profile Plana pallet wrapper is a good solution, as its turntable is only 18mm high. It also has a 270° access ring to the turntable. It can save space as it eliminates the need to have 3m long steep inclined ramps you will need with standard machines. If you load your pallets on the turntable with a forklift, regular wrapping machines with an 86mm high turntable will suit.There are a range of extra machine features available to increase the level of automation, including:It is important to determine if the film being used will be clear or coloured, or black or clear. This determines the type of photo-eye needed on the pallet wrapping machine. Dark coloured loads and black stretch wrap can throw off a standard photo-eye. Some stretch wrappers may need a black photo-eye or a laser sensor to properly wrap loads.This guide is designed to help with understanding the sorts of considerations to examine when you are looking to invest in, or upgrade your pallet wrapping machine. Making the right choices can have a significant effect on your costs and plastic use.Get in touch with one of our pallet wrapping specialists today to find out more and book a FREE no obligation 14 day onsite pallet wrapping machine trial.
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Reel Wrapper is a machine specially designed for packing paper, film, foil, and similar materials manufactured in reels.
There are two types of Reel wrapping machine are available in the market as per your need:-
1.) Firstly,Axial wrapping
2.) Secondly, Radial wrapping
Axial Wrapping: In the axial wrapping the machine is designed to apply layers of film across the face diametrically and wrap them along the longitudinal axis.
Radial wrapping: In radial wrapping, the machine is designed to apply layers of film across the whole outer surface of the reel.
You can opt and select the machine as per your need and convenience.
There are also three types of Reel wrapping machine based on size:-
1.) Manual Reel wrapper
2.) Small size Reel wrapper
3.) Big size Reel wrapper
The longitudinally applied wraps are moved along the periphery with uniform overlap forming a cocoon type packing. This packing is completely Moisture & Dustproof and protects the product.
The Reel Wrapper is a state-of-the-art machine having provision for wrapping reels over a wide range of diameters and lengths.
however, If required you can design this Two-in-One machine that can be instantaneously switched over from Reel Wrapping mode to normal pallet stretch wrapping mode by a selector switch.
Moreover, Further, If you need then this machine can be easily integrated into conveyor lines.
Paper, Film, Foils, etc., in Reel form, cannot be easily wrapped with protective wrappers manually due to their heavyweight. Reel Wrapper, a 'PACMACHINE' prestigious award winner, is suitable for the above products.
The machine uses 440V, 3-phase, 15 Amps power supply. It can stretch wrap Reels of various sizes in width & diameter, weighing even up to 1.5 tons, into a cocoon type packing. Whenever needed, it can be easily & instantaneously changed over from Reel wrapper to fully automatic Pallet Stretch wrapper.
Electronic drives and microprocessor-based cycle programmer cum monitor ensures uniform consumption of film for all the reels & pallets, once we preset. For the economical consumption of the stretch film, the inbuilt powered pre-stretch unit stretches the LLDPE stretchable cling film up to 300% before wrapping over the reel/pallet.
This method of packing gives the reel/pallet, protection from dust & moisture and ensures longer storage life while keeping the packing cost very much low, compared to packing them with Craft Paper / Hessain cloth, etc. Industries like Paper Mills, Film Manufacturers, etc., can install this machine and save enormously in their packing costs, in labor costs, in the time taken for packing, etc.
There are certain features available in this machine:-
1.)Firstly,Can be used as Reel Wrapper and Pallet Wrapper & Change-over is by a single switch.
2.) Secondly,Counter gives Stretch % applied & quantity of Film consumed in each Reel / Pallet.
3.)Thirdly,Provision for a wide range of reel diameters.
4.) Various levels of protection can be achieved by using flexible control of turntable and Reel speeds.
5.)Completely automated machine.
6.)Sturdily built for handling reels up to 1.5 tonnes by weight.
7.)Low profile height of turntable for easy loading and unloading of reels.
8.)Pit mounting of the machine is possible so that loading & unloading of Reels is at Ground Level.
9.)Applies pre-stretched film delivered from State-of-Art Powered Pre-Stretch Unit.
10.) Film stretch percentage can be easily adjusted to optimize film consumption and provide sufficient protection.
11.)Ideally suited for paper, film foil, tire cord fabrics, and similar materials produced in reel form.
12.)Reduce the use of film with the stretching size of the film with our unique reel wrapping machine.
This machine will pay back its cost very soon, because of these advantages. Which are as follows:-
1.) Firstly, Protection from moisture dust and Foreign Particles
2.) Secondly,Save Packaging time and Labour
3.) Thirdly, Prevents telescoping of film rolls
4.) Easy identification of a wrapped product
5.) Globally accepted form of packaging
6.) Uniform packing
If you want to learn more, please visit our website paper roll wrapping machine.
It can be applied in various industries Like Film Rolls, Laminated Rolls, BOPP Tapes, Paper rolls, wire Rolls. Let's explain all these uses in particular fields:-
1.)Firstly, In Paper industry:- The paper industry comprises companies that use wood as raw material and produce paper, paperboard, and other cellulose-products. The paper industry is a global market.
and that' why it uses various types of machinery for different operations. The paper industry mainly uses reel wrapping machines to wrap and give safe effective layers to its products.
If you are thinking about starting the paper industry this machine is must necessary to help your packaging queries.
2.) Secondly,In Radial Tire industry:- The radial tire industry is particularly designed for vehicle tires. To overcome questions related to the packaging of the tire can easily solve with a Reel wrapping machine.
Many industries use this machine for their ease.
3.)Thirdly,In Laminated Roll Industry:- Lamination is the process of applying a thin layer of plastic to paper or card sheets to enhance and protect the printed Rolls.
lamination is often used for packaging and therefore packaging concerns various Laminated industries use Reel wrapping machines.
4.)most importantly, In Irrigation Industry:- Irrigation is the process of applying controlled amounts of water to plants as needed. Irrigation helps to grow agricultural crops, maintain landscapes, and revegetate disturbed soils in dry areas and during periods of less than average rainfall.
In the irrigation process, they are using various types of machines and they also use some machines for their packaging purpose. They are as follows:-
1.) Flat Drip wrapping machine
2.) Round Drip wrapping machine
5.)Trade Rubber Industry:- Trade rubber industry is which manufactures a huge amount of trade rubbers. The reel wrapping machine is taken in concern for the packaging ease of their trade rubbers.
6.)PP Rope industry:- The bundle of PP Ropes is manufactured by Various PP Rope industry. PP Ropes having good knot ability and moisture resistance also have high mechanical durability.
For the packaging ease the PP Rope industry use reel wrapping machine for wrap PP Ropes.
For more Paper Roll Wrapping Equipmentinformation, please contact us. We will provide professional answers.