1. Capacity Matching: Confirm production volume and cycle time (e.g., 12 PPM), and verify compatible cell sizes (e.g., length 580-640mm) for the Prismatic Battery Pack Assembly Line.
2. Cost Budget: For example, the total line budget for the Prismatic Battery Pack Assembly Line should be within 3 million USD, energy consumption ≤ 200KW, compressed air consumption ≤ 220L/min.
3. Quality and Safety: Pass rate ≥ 98.5%, equipment for the Prismatic Battery Pack Assembly Line must meet CE/UL certification, laser welding stations require protective grating.

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Equipment CategoryParameter6-axis RobotRepeat accuracy ±0.02mm, picking cycle time ≥ 12 PPM for Prismatic Battery Pack Assembly Line.OCV TesterVoltage accuracy ≤ 1mV, internal resistance accuracy ≤ 0.01mΩ, supports MSA analysis for Prismatic Battery Pack Assembly Line.Laser WelderGalvanometer welding head , efficiency ≥ 30 PPM, yield ≥ 99.8% for the Prismatic Battery Pack Assembly Line.Vision SystemHikvision MV-CU120 camera, detection accuracy ±0.1mm, supports pole positioning and seam defect identification for the Prismatic Battery Pack Assembly Line.Airtightness TesterTest pressure 3.5bar ±0.03, pressure drop ≤ 22Pa (module) or 50Pa (complete package) for Prismatic Battery Pack Assembly Line.

1. Cell Consistency: Voltage difference ≤ 5mV, internal resistance difference ≤ 0.9mΩ, strict grouping before sorting for the Prismatic Battery Pack Assembly Line.
2. Welding Quality: No cracks or pores in seams, molten depth 0.5-1.75mm, X-Ray inspection coverage 100% for the Prismatic Battery Pack Assembly Line.
3. Insulation Safety: Module insulation resistance ≥ 550MΩ, Pack withstand voltage test at VDC/30s (leakage current <1mA) for the Prismatic Battery Pack Assembly Line.
4. Structural Accuracy: Module bottom flatness ≤ 0.5mm, box size tolerance ±5mm for the Prismatic Battery Pack Assembly Line.

1. Electrical Safety: Ground resistance ≤ 4Ω, emergency stop buttons cover all workstations, laser equipment with interlock protective grating for the Prismatic Battery Pack Assembly Line.
2. Mechanical Protection: Moving parts should be equipped with guards (such as the robot work area), pressure sensors for real-time monitoring in the Prismatic Battery Pack Assembly Line.
3. Environmental Requirements: Temperature 15-35℃, humidity 40-85% RH, compressed air dew point ≤ -30℃, oil content ≤ 5mg/m³ for the Prismatic Battery Pack Assembly Line.
4. Maintenance Plan: Clean laser head daily, calibrate vision system weekly, check airtightness monthly for the Prismatic Battery Pack Assembly Line.

1. Basic ConditionsArea: Module section ≥ 800㎡, height ≥ 3.5 meters, load-bearing ≥ 750kg/㎡ for the Prismatic Battery Pack Assembly Line.Power: 380V three-phase power supply, total power ≥ 200KW for the Prismatic Battery Pack Assembly Line.Air Source: 0.4-0.8MPa compressed air, nitrogen purity ≥ 99.99% for the Prismatic Battery Pack Assembly Line.
2. Environmental Requirements: Temperature 15-35℃, humidity 40-85% RH, no dust pollution for the Prismatic Battery Pack Assembly Line.

1. Essential ModulesCell processing: OCV Tester + Plasma Cleaning Machine for the Prismatic Battery Pack Assembly Line.Module Assembly: 6-axis Robot + Laser Welder for the Prismatic Battery Pack Assembly Line.Detection System: 3D Vision + Airtightness Tester for the Prismatic Battery Pack Assembly Line.
2. Expansion OptionsAGV Logistics System: Link module and Pack section to improve logistics efficiency in the Prismatic Battery Pack Assembly Line.Automatic Glue Application Machine: Glue width control ±0.5mm, supports multiple model boxes for the Prismatic Battery Pack Assembly Line.

1. Technical TrapsVerify the actual adjustment range of the “fully compatible” claim (e.g., real cases of cell thickness 30-50mm) applicable to the Prismatic Battery Pack Assembly Line.Request suppliers to provide welding samples (molten depth ≥ 0.5mm) and OEE reports (overall equipment effectiveness ≥ 90%) for the Prismatic Battery Pack Assembly Line.
2. Contract PointsClearly define acceptance criteria: Continuous 8-hour real production capacity ≥ 10PPM in the Prismatic Battery Pack Assembly Line.Modification cost sharing: Discuss modification cost allocation ratio when product dimensions change for the Prismatic Battery Pack Assembly Line.
3. Hidden CostsConsumables: Annual replacement cost for laser optics 30,000-50,000 CNY related to the Prismatic Battery Pack Assembly Line.Software Licenses: Whether the MES system includes lifetime free upgrades for the Prismatic Battery Pack Assembly Line.

Evaluation DimensionKey IndicatorsTechnical StrengthMust have case studies of delivering complete lines for prismatic batteries (e.g., BYD project), R&D team ≥ 200 people for the Prismatic Battery Pack Assembly Line.Equipment PerformanceRepeat positioning accuracy ≤ ±0.02mm, welding yield ≥ 99.8% for the Prismatic Battery Pack Assembly Line.Compatible DesignModular tooling (e.g., adjustable gripper spacing), supports future CTP/CTC upgrades for the Prismatic Battery Pack Assembly Line.After-Sales ServiceWarranty ≥ 1 year, response time ≤ 24 hours, localized service team coverage for the Prismatic Battery Pack Assembly Line.

1. Core AdvantagesCovers the entire chain from energy storage modules to Packs to containers (case study: energy storage container line yield 100%) for the Prismatic Battery Pack Assembly Line.Modular design supports rapid model switching (50Ah to 314Ah switch in ≤ 4 hours) for the Prismatic Battery Pack Assembly Line.
2. Typical SolutionsEconomical Type: Semi-automatic line (manual stacking + machine welding), investment around 1.5 million USD for the Prismatic Battery Pack Assembly Line.(The specific cost is customized according to the customer’s budget, and we also have more cost-effective solutions)High-End Type: Fully automatic line (robot stacking + AI quality inspection), investment around 3 million USD for the Prismatic Battery Pack Assembly Line.
3. Service Assurance7×24 hour remote diagnostics and free quarterly equipment health checks for the Prismatic Battery Pack Assembly Line.Provide 3D factory simulation and trial production services to reduce investment risks for the Prismatic Battery Pack Assembly Line.

ClientCase HighlightsBYD12 PPM capacity, 99.9% yield, compatible with CTP technology for the Prismatic Battery Pack Assembly Line.Hive EnergySupports various cell sizes from 50Ah to 314Ah, module misalignment control ≤ 0.2mm for the Prismatic Battery Pack Assembly Line.Xiamen HaichenFully automatic gluing and welding, equipment utilization rate ≥ 98% for the Prismatic Battery Pack Assembly Line.State Power Investment CorporationLaser welding depth 1.2mm, EOL test leakage current < 0.5mA for the Prismatic Battery Pack Assembly Line.

Notebook & iPad cell Pack automatic line - Taipu Technology

Application: This production line is applied in notebook/iPad cell pack. It is a customized and with the highest degree of integration. Our design varies from customer requirements, the brief information is as follows: Parameters:Size: 32m × 1.5 m × 1.8mCapacity: ≥15 ppm (cells)Yield: 99.8%

Notebook & iPad Cell Pack Automatic Line: Customization for High-Tech Battery Assembly

The Notebook & iPad Cell Pack Automatic Line is a pinnacle of customization and integration in the battery manufacturing industry, specifically designed for the assembly of cell packs used in notebooks and iPads. This production line is a testament to precision engineering, meeting the exacting standards of the tech industry.

How the Cell Pack Automatic Line Functions

The operation of the Cell Pack Automatic Line is a study in automation and efficiency:

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1. Feeding Mechanism: The line is equipped with an automated feeding system that introduces cells into the process with minimal human intervention.

2. Assembly Process: Customized assembly mechanisms cater to the unique size and shape requirements of notebook and iPad cell packs, ensuring a secure and precise fit.

3. Quality Control: Each stage of the process is monitored by advanced quality control systems, which maintain a yield rate of 99.8%, a testament to the line's reliability.

4. Output and Integration: The finished cell packs are automatically sorted and ready for integration into the next phase of manufacturing, with any non-conforming units automatically set aside for rework.

Advantages of the Cell Pack Automatic Line

Integrating the Cell Pack Automatic Line into your production process unlocks a range of benefits:

- High-Volume Production: With a capacity of ≥15 ppm (pieces per minute), the line is designed to keep up with the most demanding production schedules.

- Consistent Performance: The line's consistent output ensures that every cell pack meets the highest quality standards, reducing the need for additional quality checks.

- Customizability: The line can be tailored to various cell pack configurations, accommodating a wide range of customer requirements.

- Space-Efficient Design: Despite its high capacity, the line is designed to be compact, with dimensions of 32m × 1.5m × 1.8m, making it suitable for a variety of factory settings.

Versatility and Scalability

The versatility of the Cell Pack Automatic Line is one of its key features. It can be adapted to handle different cell pack sizes and configurations, making it a future-proof investment for your production needs.

User-Friendly and Safe Operation

The line is designed with user-friendliness in mind, featuring an intuitive control interface that simplifies operation and reduces the need for extensive training. Additionally, comprehensive safety features are integrated into the design to ensure a secure working environment.

Support and After-Sales Services

Our support services don't end with the purchase. We offer a suite of after-sales services, including on-site installation, comprehensive operator training, and ongoing maintenance to ensure the longevity and performance of your production line.

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