Waste PET Bottle Crushing Washing Recycling Machine Line
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'. Waste PET bottle crushing washing recycling machine line features:
The waste PET bottle crushing washing recycling machine line is used for crushing, cleaning, separation of bottle cap and label, depriving of impurity and glue material, and drying for bottle flakes. Then those waste PET bottle will become reusing PET materials.
We have several different standards of PET bottle crushing washing recycling machine line according to different production capacity and requirement for cleaning. The PET bottle crushing washing recycling machine line has a capacity of 300-kg/h.
Customers can choose the most suitable PET bottle crushing washing recycling machine line to produce high quality PET plastic which can be used for selling, drawing filament, producing PET particles or blowing bottles.
'. Waste PET bottle crushing washing recycling machine line machine list
Belt conveyor
1set
Label Remover
1set
Metal detector + automatic separation device
1set
Manual Sorting Table
1set
Belt Conveyor
1set
Crusher
1set
Screw loader
1set
Floating tank
1set
Screw loader
1set
Steam washer
1set
Screw loader
1set
Steam washer
1set
Screw loader
1set
High speed friction machine
1set
Floating washer
1set
Spray washer
1set
Centrifugal dewatering machine
1set
Zig-zag label blower
1set
Silo
1set
Electric cabinet
1set
'. Detailed description for waste PET bottle crushing washing recycling machine line
1.When our waste PET bottle washing machine process PET bottle, final products humidity below 1%, impurities100ppm, PVC label content 100ppm. The whole line capacity between 300kg/h-kg/hour.
Parts which contact PET materials use SUS304, thickness more than 3mm, ensure the final products has good quality. keep the waste PET bottle crushing washing recycling machine line with long time service.
World famous brand components will be applied to the waste PET bottle crushing washing recycling machine line, such as SKF bearing, Siemens contactor, Omron temperature controller, Siemens invertor, Siemens PLC controller, etc.
The whole production line with CE certification
Belt conveyor
1) Belt material: PVC(PVC belt is lighter than rubber, and corrosion resistance, not easy to aging, longer service life)
2) Speed adjusted by inverter
3) Height adjustable
4) Equipped with wheels for easy moving
5) Equipped with tightening device
Label remover
Service life:
Blade and barrel wall are made of 10mm thick material, which prolongs the life of label remover for 3-4 years. (most of the market is between 4-6mm)
Loss rate:
Without affecting the remove-label rate and make sure output unchanged, our company reduce the speed of rotary blades, so as to minimize the breakage rate of bottle nozzle, more efficient & reduce wastage.
Humanity design:
Easy opening the machine and changing the blades.
Separation rate: '99.5%
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Metal detector & manual sorting table
Wet crusher
Advantages: 20-40% additional output, 15% additional power saving
Blades are externally adjustable, material DC53 with cryogenic treatment, longer service life.
Anti-wear machine housing, replaceable wear plates
Installed between wall and spindle, prevents the friction of the spindle after a long period of operation, which leads to the increase of sealing clearance and leakage.
Heavy duty bearings, oversized external bearing housings
More convenient housing opening way
Hydraulic control / Electrical screw control
User friendly design to change screen
Screen changer: Special screen changing system, more efficient and safer to prevent injuries.
Screw loader
Hot washer
1.Both electrical heating and steam heating for option.
2.Caustic soda concentration: about 1-2 %
3.Full Stirring paddles with motor power: 4-7.5 kW
4.With special paddles inside to stir the flakes with water, flakes will remain in hot washer for at least 12 mins, to ensure entirely washed.
5.PH value automatic detect & control system
6.Temperature controller
7.Hot water can be reused through our special design, Energy saving 15%-20%
8.Bottle caps separating & collecting design
Boiler
Friction washer
Floating washer
Sewage discharge valves at the bottom for regular cleaning.
Water tank thickness 4mm.
Inclined lifting screw design, blade thickness 5mm.
The parts which contact with the wet PET flakes is in made of SUS304
De-watering machine
Rotation speed: rpm. dewatering rate: 98.5%
PVC label remover
Separation ensures label separation rate >99.5%, powder <1%.
Unique 'Zig zag' structure design with
dust filter.
Specially designed suction fan power controlling system
Material outlet is equipped with magnetic rack (as an option) to remove tiny magnetic metal.
Silo
PET Bottle Crushing Washing Drying Recycling Line Application Areas:
PET Bottle Crushing Washing Drying Recycling Line is mainly used for recycling the bottles such as mineral water bottles, beverage bottles, oil bottles, PET preforms, etc. And the clean PET flakes will get at the end. It has crushing, washing and drying functions. Bottles jars and other containers made of PET can be collected and recycled into a wealth of products. PET can be recycled into new PET bottles and containers, carpet and clothing, industrial strapping, rope, upholstery fabrics, boat sails, automotive parts, fibrefill for winter jackets and sleeping bags, construction materials, and many other items.
PET Bottle Crushing Washing Drying Recycling Line Description:
The PET bottle crushing washing drying recycling line takes dirty bottles and transforms them into clean PET flakes. And the flakes can be further processed and reutilized with high commercial value. The production capacity we can make on the PET Bottle washing and recycling line can be 300kg/h to kg/h. The PET bottle crushing washing drying recycling line main purpose is to intend to get clean flakes from the dirty even mixture bottles or bottles slice during dealing with the whole washing line. And also get a clean PP/PE collection, labels and paper clips, etc.
The PET bottle crushing washing drying recycling line is divided into unpacking, washing, sorting, detecting metal, crushing, floating washing, hot washing, rubbing, rinsing, dehydration, drying and packaging process steps.
PET Bottle Crushing Washing Drying Recycling Line Process Flow:
NO Process Machine Description 1 Break the compacted bales(Optional) Bale Opener As PET bottles generally arrive at washing plants in bales, or compacted bundles of plastic bottles, they must first be unpacked before the bottles can flow freely onto the belt conveyor system. 2 Primary separation of sand and gravel Trommel Remove small contaminants such as broken glass, paper/cardboard, metals, and rocks. 3 Remove the label Label Remove machine Remove the label from the bottles. 4 Sort out different color bottles, and labels Sorting Conveyor Picking out the different color bottles and also the bottle still have the label, which makes sure the end products of PET flakes same color and much more clean. Metal Detector is optional. 5 Crushing PET Bottles into PET Flakes Wet Crusher Using a wet crusher, whole PET bottles are cut into PET flakes between 12-18mm in size. 6 The First Time Floating washing the PET flakes Floating Washer A way to separate materials that float from those that sink, the sink/float separation tank is ideal for PET recycling as PET flakes sink while plastic film, PP/PE bottle caps, and other contaminants float. 7 Break down the oil & glue Hot Washer Use the hot water and chemical to break down the oil and glue on the PET bottles. 8 Separating the contamination High-Speed Friction Washer The friction wash uses high speeds to create friction between the PET flakes where debris is effectively scrubbed off. 9 The Second Time Floating washing the PET flakes Floating Washer It is used in cleaning pet flakes, making the flakes cleaner and whiter. 10 Dry the PET flakes Dewatering Machine The dewatering machine uses centrifugal force to spin water moisture off the PET flakes. 11 Hot air to dry the PET flakes Pipeline Dryer Using the hot air to take the humidity away from the clean material.
PET Bottle Crushing Washing Drying Recycling Line Components:
PET Bottle Crushing Washing Drying Recycling Line Technical Features:
1. High automation level, try best to reduce your cost on labor(especially for three shifts)and ensure high processing capacity: 100-kg/hr.
2. Friendly control system(PLC integrated & separated control on each machine)and Touch screen panel, easy for operation, monitor and emergency stop.
3. All parts contacting plastic material and water are made of high-quality 304 stainless steel; Ensure no second pollution to flakes.
4. This China Hot Selling Waste PET Bottle Washing Machine can easily wash and recycle waste PET bottle flakes. Equipment at the end of the washing line so that the completely dry flakes can be collected and packed directly after being washed.
5. The whole production line can be designed on the basis of how dirty the flakes are, and make sure of the quality of the final products.
6. Coordinating the production line with follow programmed work (granulating system), and it will make waste and dirty PET bottles to be the PET granule material and in order to produce new PET bottles.
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