Plastic shredders play a key role in plastic recycling plants and production facilities. It offers several benefits in addition to processing plastics that are used as raw materials for other products like storage containers, toys, packaging bags, and consumer electronics. Industrial plastic shredders not only help with size reduction but also with recouping waste plastic.
Shredders are an indispensable component of efficient and cost-effective operations in the recycling and waste management industry. Plastic shredders are designed for shredding a wide variety of plastics and so, they vary from low speed to moderate speed with high torque and come in varying specifications and blade sizes.
Available in different makes and models, plastic shredders typically range from single-shaft machines to an advanced four-shaft mechanism that includes grinders, granulators, hammers, and cutters along with sorting and shaking functionality. They can typically drive from 50HP to 1,250HP and their key features include:
A rugged structure
Screen and vibration classifiers
Discharge conveyors
Heavy-duty gear
Auto-reverse functionality
Low noise level
Single, double, and four-shaft mechanisms
Advanced customization for altering the shape and size of materials
The various applications of plastic shredders include the plastic industry, laboratories, pharmaceutical companies, manufacturing units, the catering industry, food processing facilities, bio-medical waste management plants, nursing homes, healthcare facilities, cardboard manufacturing units, and supermarkets.
Video: Plastic Granulator, Plastic Crusher, Plastic Grinder, Plastic Shredder Machine
Plastic shredders help recover waste during different industrial processes like moulding, trimming, and casting.
Shredded waste is easier to handle or reuse.
Shredding is also an, and this greatly reduces the cost of recycling for several industries.
Plastic shredders are also being used to generate revenue by facilities that sell shredded plastic for use as raw material.
They convert plastic waste into reusable raw materials for manufacturing plastic containers, PET bottles, and PVC products.
They also help recoup waste disposed of by commercial units.
When used for shredding important business documents, CDs, and floppies that contain confidential details, plastic shredders help maintain privacy.
By recycling and repurposing plastic waste, companies can also reduce their carbon footprint and save the environment.
Tiantai are exported all over the world and different industries with quality first. Our belief is to provide our customers with more and better high value-added products. Let's create a better future together.
Plastic shredders are an efficient and effective solution for turning scrap materials into valuable resources no matter the size and shape of the plastic. Shredders are extremely useful when you are working with plastic products, vinyl materials and PVC pipes. Plastic in any unwanted form can be transformed into manageable and useful material that can be used for making various products. If you want to ensure efficient and quality plastic shredding, it is important to choose the right machine that incorporates usability and offers the performance you need.
Depending on the size and type of plastic scrap to be processed, different industrial shredders are available for plastic shredding. The internal mechanism of a plastic shredder typically travels in lateral, vertical, or rotary directions and the speed also varies depending on the material. Plastic shredders can be classified into the following six types based on the process for which they are employed:
Hammer Mills: Used for shattering or pulverizing materials in a rotary drum that employs swivelling hammers.
Granulators: Used for recycling plastic from production processes. Granulators also include thermoforming units for producing scrap material that is easy to handle.
Chippers: Chippers feature high-speed rotary knives that efficiently reduce material to flakes and chips.
Grinders: Grinders use the combined power of abrasion and compression to pulverize materials and produce granular products.
Shear Shredders: Available in different configurations, these shredders employ rotary cutters and guillotine-style knives for cutting materials according to industrial needs.
All-purpose Shredders: Widely used for recycling purposes and demolition programs, all-purpose shredders are large, run at low-speed, and have high torque shafts.
Apart from being eco-friendly, industrial shredders help reduce hauler expenses and eliminate the hours that plastic typically takes to burn down. We stock a wide range of industrial shredders to suit unique business requirements with flexible financing options. Call us to know which industrial shredder best suits your business needs.
Other than using plastic shredders for environmentally friendly plastic disposal, businesses can also opt for industrial trash compactors or balers for efficient and cost-effective recycling.
Compactor Management Company (former Northern California Compactors, Inc.) offers installation and support services for waste recycling equipment such as waste compactors, balers, shredders & conveyor systems. Established in 1981, it offers waste management solutions across the United States.
Franklin Miller manufactures a wide variety of industrial shredders. Our versatile shredders can handle a wide variety of materials including plastic, wood, fiberglass and many many more. Our shredding experts can help you select the right shredder for your application.
When it comes to shredding various materials, it is essential to use the right type of shredder to achieve optimal results. For instance, a high-speed chipper is ideal for shredding tree branches, while a granulator (rotary knife cutter) is best suited for processing plastics. However, for bulky plastic shapes, a shredder can be used as a first stage before granulation. For more heavy-duty applications such as shredding cars, a hammermill is often the preferred choice. In situations where versatility, minimal noise and dust are a priority, a twin-shaft shredder may be the optimal solution for effectively processing a wide range of waste materials.
Understanding the output size requirement will help in determining the type of equipment to install. Some facilities require the material to be separated, whereas others may need re-shredding and grinding. A single-pass shredder will cost less but if the material needs to be reduced to a very small size and compressed then compaction equipment may be required.
Choosing an industrial shredder to handle the correct capacity is important to the success of any installation. Capacity is typically expressed in pounds per hour and is determined by the physical size, weight (bulk density), and the amount of material to be shredded. The capacity may be limited by the cutting chamber size. Check the capacity rating carefully before purchasing the machine and allow for some excess capacity. Using a shredder with a maximum capacity too close to the desired capacity can lead to a shortened service life. However, over-sizing a shredder by a wide margin can lead to excessive power use and take up too much floor space.
Two basic feed types are common: manual and automatic. Manually fed shredders usually have a hopper and work by either hand feeding the material or using a fork lift to drop the material in. Automatic feeders or conveyors help optimize shredder performance by giving a constant and regular supply of materials to the shredder.
Portability, safety, and noise are concerns when selecting a shredder. Select the proper location for the shredder because it is not easy to move a machine weighing a half ton or more. Depending on the material, dust and other airborne particles can be an environmental hazard. Noise is another factor to consider as some shredders (such as hammermills) create more noise than others.
Shredders endure a great deal of stress and maintenance is necessary to keep them running efficiently. Cutters, blades, or hammers will wear under normal use and require sharpening, adjusting, or eventually replacing. Consider maintenance, repairs, and ease of obtaining replacement parts when choosing a manufacturer. Always evaluate the access location for maintenance when determining where to locate any equipment including your shredder.
Want more information on Automotive Parts Shredders? Feel free to contact us.