Drive-in racking systems are an ideal way of not only sprucing up your warehouse, so it has a competitive edge, but of making your current supply chain more effective. A drive-in racking system is a perfect solution to some of the many challenges that plague storage facilities. Let's inform you about the pros, the cons, and what lies in-between this revolutionary method.
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A drive-in pallet system or rack is currently one of the most used methods of storage handling. It is an excellent handling solution for high-volume SKUs. This system packs a punch in a truly small space. The best thing about them is that their design is relatively simple. Also, the system needs little retrofit of your current conditions to accommodate.
A drive-in racking system works the following way:
A drive-in racking system allows you to reconfigure your warehouse space ' Cutting out the fat and making it leaner and more efficient. By moving to an optimized line and storage configuration clients have managed to grow their storage space by 80%.
Having a versatile and dense-oriented system with fewer aisles allows you to use less space.
One of the main, and oftentimes most important benefits of a drive-in racking system, is the fact that it allows you to better your density storage. It maximizes your warehouse and adds value to it. This type of system has the potential to multiply the amount of usable square footage. A properly optimized system can withstand between 6-8 pallets deep.
With a few training sessions, your employees and warehouse personnel can become incredibly adaptable in managing this type of system. Its cross-beam patterns are easy to navigate. All your employees, particularly your forklift drivers, need some added training on loading procedures.
Another great advantage is that the system is easily upgradable ' you can add more storage with just a few fixes.
The versatility of a drive-in racking system has its limits ' which doesn't necessarily make it a con. Most of these systems are optimized for one type of product or material.
A drive-in racking system is extremely affordable and easy to assemble. Not only that, but due to its high quality and durable materials, it is exceptionally practical when it comes to maintenance.
Drive-in racking systems are mainly used in certain industries, and not all, because their configuration, to truly harness its potential, only allows for the storage of one type of product.
Another possible disadvantage is that managers will have to address their current inventory management criteria. Systems of this type, due to their stationary method, may cause problems with inventory and bookkeeping.
Finally, it's important to note that forklift drivers will have to take a course or at least familiarize themselves with the new system ' following guidelines by OSHA and supported by your facility manager to retrieve and place pallets without damaging the structure.
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Finding a system that meets your needs can be challenging. Nonetheless, this unique type of racking system is a versatile solution that will optimize your distribution and storage capabilities. To gain insight about advantages and disadvantages specific to your unique operations, feel free to contact us for consultation.
Both drive in and drive through rack systems allow more efficient use of available space than traditional multi-aisle selective pallet racks systems because they are compacted into a tighter area. In fact, when compared to a conventional selective rack system , the same amount of storage can be achieved with a high density drive in or drive through pallet rack shelving system in 80% less space.
While traditional static rack storage allows for many rows of pallet racking with aisles between individual rows, high density storage shelving allows for a much more dense, compact arrangement of your stored product.
If you have a lot of inventory that shifts on a regular basis , drive in or drive through rack is a high density pallet rack shelving solution you may want to consider.
There are two key differences between drive in storage rack and selective pallet storage rack. With drive in rack, the forklift truck drives into the rack's bays to get to the stored product. With selective rack, the product is accessed from the front, back or sides of the rack but the forklift doesn't actually go inside the rack. There are no specified lanes between the rows with drive in. The bays can be as long or as short as needed.
Drive in rack and drive through rack systems decrease storage and retrieval time while increasing efficiency and productivity among workers. Not only do they benefit your operations, they can also decrease your bottom line by giving you more storage room per dollar spent on racking. Because these racks create a more uniform load in a confined storage area, your forklift operators working in the system become more skillful drivers. In addition to these benefits, consider this ' drive in and drive through systems are very energy efficient. Since the product is so densely loaded in this type of system, there is less air to be heated or cooled between your pallets and your forklifts don't need to drive as far to pick or place loads, thereby using less fuel.
Clearly, drive in or drive through is not for every warehouse, however it is exceptionally good at storing large quantities of palletized materials in a smaller space than would be afforded by selective pallet rack (see figure 6).
Within the class of drive in or drive through racks are several notable configurations ' most commonly defined by the length of storage time and ease of retrieval needed for the product being stored (see figure 7).
One Way Drive In ' Last In First Out (LIFO)
Material is both stored and retrieved from the same side (entry point) in several aisles. For this reason, the first material put in this system is the last to come out. This works well where shelf life is at a minimum or not a major concern. This system also works well in cold storage environments or warehouse freezers.
Two Way Drive In ' Multi First In Last Out System
Arranging drive in to be enter-able from two sides allows for maximum space usage and easy product accessibility from two separate sides.
Drive Through ' First In First Out (FIFO)
Free access from both sides allows materials to be stored from one end and retrieved from the other. With this capability, a first in/first out storage arrangement is made possible. This system is used where there is expiration-dated material or wherever shelf life is of major concern.
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