What is Custom Oil Seal and Why Do We Use Them?

30, Dec. 2024

 

Custom Oil Seals | Rotary Shaft, Hydraulic, and Grease Seals

Custom Gasket Mfg. is a leading supplier of high-quality and high-performance oil seals, rotary shaft seals, and hydraulic and pneumatic seals.

Our companys reputation for excellence has been built on our ability to provide our valued customers with the most effective manufacturing solutions to meet their most demanding applications. Our main objective is to continuously exceed our customers expectations by providing them with high-performance gaskets and sealing products, competitive pricing, on-time delivery and exceptional customer service. Custom Gasket Mfg. is committed to consistently meet all of your blueprint specifications and tolerance requirements.

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Custom Gasket Mfg. specializes in custom metric and standard Oil Seals, Rotary Shaft Seals, Grease Seals, Wiper Seals, End Cap VK-HP Seals, V-Seals (V-Rings), U-Packing Seals and Gamma Rings for a wide range of industries and applications. Oil seals are also known as shaft seals, radial oil seals and lip seals. Rotary Oil seals are designed to compartmentalize spaces between components in mechanical equipment.

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Oil Seal / Rotary Shaft Seal Materials

Oil seals are used to seal around a rotating shaft and keep an oil-based lubricant inside an axle, engine, etc. Grease seals are used to seal more viscous grease lubricants in rotary shaft applications. In simplest terms, an oil seal is a barrier with four functions; retaining lubricants or liquids, excluding contaminants, separating fluids, and confining pressure. These seals help to keep the machine running as smooth as possible. Oil seals from Custom Gasket Mfg. can be used for any type of machinery that seals hydraulic fluid; pumps, automotive, cylinder manufacturers and more.

Custom Gasket Mfg. provides rotary oil seals and shaft seals in a variety of styles, sizes, and materials to appropriately suit your application. Our selection of fluid sealing products are available in a comprehensive range of rubber polymers including Nitrile (NBR), Viton®, Fluorocarbon (FKM), Silicone (VMQ), Neoprene®, Chloroprene (CR), Ethylene Propylene (EPDM), Polyacrylic (ACM), Styrene Butadiene Rubber (SBR), Fluorosilicone (FVMQ), Polyurethane (AU/EU), Hydrogenated Nitrile (HNBR), and Methyl Vinyl Silicone (MVQ). Our oil seals are produced from the highest quality springs and cases made from carbon steel, stainless steel or FDA Approved stainless steel. All products are manufactured according to ASTM D standards. Custom Gasket Mfg. can supply custom oil and rotary shaft seals to your OEM drawings and specifications.

Oil Seal Common Styles

If you are uncertain of the oil seal style you require, please feel free to send us an actual sample of your seal and Custom Gasket Mfg. will reverse engineer the seal for you. We offer cost-effective alternatives to brand name seals and have been able to consistently provide our customers with premium quality seals at significant savings. The most common oil seals styles used are; TC, SC, TA, SA, TB, SB, and VC. Oil seal types TA, SA, TB, and SB all have bare steel on their OD widths. Custom Gasket Mfg. can process the widths in different options; ground OD, highly polished bright steel, coated OD and painted with a rubber to fill in small cracks in the OD housing. The other types of common seals have OD widths that are rubber covered.

Oil Seal / Shaft Seal Designs

Oil Seal / Shaft Seal Styles

  • Type TC Dual Lip, Rubber Coated with Spring
    Low-pressure dual lip with garter spring provides protection from contaminants. Rubber covered O.D. improves sealing ability at the housing. Internal face of the steel case is not fully rubber covered.
  • Type SC Single Lip, Rubber Coated with Spring
    Low-pressure single lip with garter spring. Rubber covered O.D. improves sealing ability at the housing. Internal face of the steel case is not fully rubber covered.
  • Type KC Dual Lip, Rubber Coated, No Spring
    Non-pressure dual lip without garter spring provides protection from contaminants. Rubber covered O.D. improves sealing ability at the housing. Internal face of the steel case is not fully rubber covered.
  • Type VC Single Lip, Rubber Coated, No Spring
    Non-pressure single lip without garter spring. Rubber covered O.D. improves sealing ability at the housing. Internal face of the steel case is not fully rubber covered.
  • Type TB Dual Lip, Metal Case with Spring
    Low-pressure dual lip with garter spring provides protection from contaminants. Precision ground metal OD with a lead-in chamfer for ease of installation. Stainless steel is available on special request.
  • Type SB Single Lip, Metal Case with Spring
    Low-pressure single lip with garter spring. Precision ground metal OD with a lead-in chamfer for ease of installation. Stainless steel is available on special request.
  • Type KB Dual Lip, Metal Case, No Spring
    Non-pressure dual lip without garter spring provides protection from contaminants. Precision ground metal OD with a lead-in chamfer for ease of installation. Stainless steel is available on special request.
  • Type VB Single Lip, Metal Case, No Spring
    Non-pressure single lip without garter spring. Precision ground metal OD with a lead-in chamfer for ease of installation. Stainless steel is available on special request.
  • Type TA Dual Lip, Full Metal Case with Spring
    Low-pressure dual lip with garter spring provides protection from contaminants. Precision ground O.D. with the addition of an inner case that provides increased structural rigidity and durability. Stainless steel is available on special request.
  • Type SA Single Lip, Full Metal Case with Spring
    Low-pressure single lip with garter spring. Precision ground O.D. with the addition of an inner case that provides increased structural rigidity and durability. Stainless steel is available on special request.
  • Type KA Dual Lip, Full Metal Case, No Spring
    Non-pressure dual lip without garter spring provides protection from contaminants. Precision ground O.D. with the addition of an inner case that provides increased structural rigidity and durability. Stainless steel is available on special request.
  • Type VA Single Lip, Full Metal Case, No Spring 
    Non-pressure single lip without garter spring. Precision ground O.D. with the addition of an inner case that provides increased structural rigidity and durability. Stainless steel is available on special request.

V-Rings (V-Seals)

Custom Gasket Mfg. provides V-Rings for shafts requiring a dynamic seal. They are flexible rubber seals that stretch-fit onto the shaft and rotate with the shaft against a counter face. The body of V seals rotates with the shaft and holds itself in position by its elastic fit around the shaft. Sealing is produced by the contact between the lip and the face. The V-Ring seal has good sealing action when the shaft is asymmetric and/or there is some misalignment. They are specifically designed to protect the primary seal from contaminants. They provide excellent protection against all types of liquid, grease, oil, dirt, and other foreign materials.

Custom Gasket Mfg. also offers V-Ring Sets which are used as piston seals. They consist of a top seal, three middle rings, and a bottom seal. We supply them in Nitrile / Buna-N (NBR), EPDM, and Viton®, and we are well tooled for common dimensions.

Wiper Seals (aka Dirt Wipers)

Custom Gasket Mfg. provides custom wiper seals. A wiper seal is an axial seal that prevents contamination while allowing a reciprocating shaft to pass through the seals inner bore. A wiper seals primary task is to prevent the corruption of particles in the hydraulic system. They are often used for eliminating fluid contamination and to prevent dirt from entering a reciprocating shaft mechanism. Wiper seals are typically used on hydraulic and pneumatic cylinders and telescopic suspension forks for motorcycles and bicycles. Wiper seals are also manufactured from over 15 polymers including: Nitrile / Buna-N (NBR), Fluorocarbon (Viton®, Fluorocarbon (FKM), Silicone (VMQ), Fluorosilicone (FVMQ), Polyurethane (AU/EU), Natural Rubber (NR), Ethylene Propylene (EPDM), Hydrogenated Nitrile Rubber (HNBR), Styrene Butadiene Rubber (SBR), Chloroprene (Neoprene®), Urethane, and Teflon®.

End Cap Series & Gamma Rings

End caps are designed for applications where the shaft does not pass through the housing wall of the bore. The end cover provides protection for the bearings. The covers are designed to fit into housing bores for rotary shaft seals. They have the same tolerances as those for the O.D. of a seal. The inner housing is carbon steel and the outer seal is nitrile rubber. Industries that typically use end covers are gearbox, automotive, agricultural equipment, exercise equipment, trucks, buses and trailers.

Custom Gasket Mfg. specializes in providing high-quality custom oil and special seals for the gearbox industry. This industry uses End Caps VK, VK-HP (HP is high pressure), Gamma Rings RM and RO.

Rotary Shaft Seal and Oil Seal Markets

Custom Gaskets custom oil seals and shaft seals are currently used in the following industries.
We excel in gearbox related applications for the following industries:

  • Gearboxes
  • Fuel Pumps
  • Augers Mixers & Dryers
  • Casters
  • Drilling Spindles
  • Electric Motors
  • Propeller Shafts
  • Transmissions
  • Compressors
  • Liquid Handling Swivel
  • Rolling Mill
  • Vacuum Pumps
  • Fuel Handling Flexible
  • Couplings
  • Geo-Rotors
  • Racing Engines
  • Hydrostatic
  • Joints
  • Agitators
  • Gear Pumps
  • Crank Shaft
  • Hydraulic Motors & Pumps
  • Wheel Hubs

For more information on oil seals and rotary shaft seals or to speak with one of our knowledgeable professionals, please feel free to Contact Us or complete our online Request For Quote form.

Call 800-985- or your inquiry to .

Understanding Custom Oil Seals: A Comprehensive Guide for ...

Custom oil seals play a crucial role in various industries, ensuring the efficient operation of machinery by preventing leaks and contamination. As global demand for high-quality sealing solutions rises, understanding the intricacies of custom oil seals becomes essential for manufacturers and engineers alike. This guide delves into the significance of these components, particularly in the context of Chinas manufacturing landscape.

Readers can expect to learn about the different types of custom oil seals, their applications, and the manufacturing processes involved. We will explore the materials used, design considerations, and the latest technological advancements in oil seal production. Additionally, the guide will provide insights into quality standards and best practices for selecting the right oil seals for specific applications.

By the end of this guide, readers will have a comprehensive understanding of custom oil seals, empowering them to make informed decisions in their projects. Whether you are a seasoned professional or new to the field, this resource will enhance your knowledge and appreciation of these vital components in machinery and equipment.

A Comprehensive Guide to Custom Oil Seals in China

China has emerged as a global hub for manufacturing, including the production of custom oil seals. Numerous companies, such as those found at www.chinarubberseals.com, www.chinaoilseals.com, www.svks-rubberseal.com, and www.oilsseals.com, cater to the increasing demand for these essential components. This guide delves into the world of custom oil seals in China, exploring their technical aspects, diverse types, and key considerations for selection.

Understanding Oil Seals: Function and Materials



Oil seals, also known as shaft seals or rotary seals, are critical components preventing leakage of lubricants and contaminants in machinery. They are vital across various industries, including automotive, aerospace, and industrial equipment. Their primary function is to maintain lubrication, preventing equipment damage and ensuring operational efficiency. Common materials include NBR, FKM (Viton), EPDM, silicone, and PTFE, each offering unique properties like temperature resistance and chemical compatibility. Companies like Hongju Silicone, while focusing on silicone products, highlight the importance of material selection for specific applications.

If you want to learn more, please visit our website CDI.

Technical Features of Custom Oil Seals

The performance of an oil seal is determined by several critical technical features. These features influence its ability to withstand pressure, temperature, and the specific applications demands. Consider the following key aspects when specifying custom oil seals:



Feature Description Importance Lip Design Single lip, double lip, multiple lip designs. Double lips are common. Affects sealing effectiveness, particularly under pressure and varying speeds. Material NBR, FKM, EPDM, Silicone, PTFE, etc. Each has different temperature and chemical resistance. Crucial for compatibility with the operating environment and fluids. Selecting the correct material is paramount. Size and Dimensions Precise dimensions are crucial for proper fit and function. Incorrect sizing leads to leaks or seal failure. Custom orders allow for precise specifications. Spring (if applicable) Garter springs maintain consistent lip contact with the shaft. Essential for maintaining sealing pressure over time and across varying operating conditions. Hardness (Shore A) Measures the materials resistance to indentation. Influences the seals ability to withstand pressure and maintain a tight fit. Operating Temperature The temperature range the seal can withstand without degradation. Essential for ensuring long-term performance and preventing seal failure. Operating Pressure The maximum pressure the seal can handle without leakage. Determines the seals suitability for high-pressure applications. Speed Rating The maximum rotational speed the seal can operate at without failure. Important for high-speed machinery to prevent premature wear and failure.

Types of Oil Seals and Their Applications

Oil seals are available in various types, each designed for specific applications and operating conditions. The selection depends on factors like shaft speed, pressure, temperature, and the fluid being sealed.



Type Description Advantages Disadvantages Typical Applications Radial Lip Seals Simplest type; lip contacts the shaft, creating a seal. Simple design, low cost, readily available. Limited pressure and speed capabilities. General-purpose applications, low-pressure systems. Single Lip Seals One sealing lip. Simple design, cost-effective for low-pressure applications. Less effective than double lip seals in high-pressure applications. Low-speed, low-pressure applications. Double Lip Seals Two sealing lips; one faces inward, the other outward. Superior sealing performance, better protection against contaminants. More complex design, slightly higher cost. High-pressure, high-speed applications. PTFE Seals Utilize PTFE (polytetrafluoroethylene) for superior chemical resistance. Excellent chemical resistance, high temperature tolerance. Can be more expensive than other options. Applications involving aggressive chemicals or high temperatures. Metal-cased Seals Combine a rubber lip seal with a metal casing for added durability and strength. Enhanced durability, improved resistance to wear and tear. More complex design, higher cost. Heavy-duty applications, high-pressure, high-speed machinery. Customized Seals Designed to meet specific application requirements. Optimal fit and performance for unique applications. Higher cost, longer lead times. Unique applications, non-standard shaft sizes or operating conditions.

Many Chinese manufacturers, including those listed on www.svks-rubberseal.com, offer a wide variety of these seal types.

Choosing a Custom Oil Seal Manufacturer in China



Selecting the right manufacturer is crucial for ensuring product quality, timely delivery, and cost-effectiveness. Consider factors such as quality certifications (ISO , ISO/TS ), customization capabilities, material expertise, and technical support. The article on hongjusilicone.com highlights these considerations well. Verify the manufacturers production capacity to meet your order volume and lead time requirements. A reliable supply chain is also essential for timely delivery.

Conclusion

The Chinese market offers a vast selection of custom oil seal manufacturers. Careful evaluation of technical specifications, material selection, and manufacturer capabilities is vital for successful integration into your application. By considering the factors outlined above, you can choose a reliable partner for your custom oil seal needs.



FAQs

1. What are the most common materials used in Chinese-made oil seals?

Common materials include NBR (Nitrile), FKM (Viton), EPDM, Silicone, and PTFE. The choice depends on the applications specific requirements for temperature, chemical resistance, and durability.

2. How do I determine the correct size for a custom oil seal?

Accurate measurements of the shaft diameter, housing bore, and seal width are crucial. Consult engineering drawings or the manufacturer for assistance.

3. What is the typical lead time for custom oil seals from China?

Lead times vary depending on the order size and complexity. Expect longer lead times for highly customized seals.

4. What quality certifications should I look for in a Chinese oil seal manufacturer?

Look for ISO and ISO/TS certifications, which indicate adherence to international quality standards.

5. How can I ensure the quality of custom oil seals sourced from China?

Request samples for testing and verification. Work with reputable manufacturers with established quality control processes and certifications. Thorough inspection upon delivery is also recommended.

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