Are you designing a new line or redesigning an existing one? Many food, beverage, and pharma manufacturers today are revamping their processes to boost productivity and achieve higher throughput.
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Obviously, the actual processing machines are important, but so is the equipment that moves product from one machine to another, i.e., the conveyors. Let's look at the relative benefits of two of the most common types of conveyors: table top and mat top.
Table top conveyors are modular, which makes them very flexible. You can add or remove modules, they work well with inclines and declines, and they can go around curves. These features make table top conveyors particularly advantageous when space is at a premium.
Table top conveyors are appropriate for sanitary environments where mild detergents are used.
Use a table top conveyor to:
Mat top conveyors are well-suited for transporting products over long distances, and they can handle almost any product. Like table tops, they can be used to both incline and decline products. The belt is impact-resistant and easy to clean, which means it lasts a long time and requires little maintenance.
A major difference between mat top and table top conveyors is that mat tops typically run straight. The equipment generally takes up more space because the wider the belt, the longer the minimum length drive. There are some mat top chains that can run over a curve, but in most chain series the strength is reduced by as much as 80%. Mat tops also have a longer minimum straight length requirement between two curves. This is because of the sprocket configuration ' table top chains are pulled by a single sprocket, while mat top belts are pulled by multiple sprockets and thus require more distance to return to their normal pitch after a curve.
On the flip side, mat tops can handle higher speeds than table tops. They also tend to run quieter.
Use a mat top conveyor to:
Ultimately, which type of conveyor is best for you depends on your application. Our engineers can help you select the best equipment and customize it for your needs. Click here to get in touch with our team.
What is a Table Top Chain?
14th Aug
A table top chain is a type of conveyor chain designed for moving products smoothly and efficiently across flat surfaces.
It is widely used in industries for handling and transporting products, particularly where precision and stability are crucial.
These chains are engineered to provide a reliable, continuous conveying surface, making them essential in automated production lines.
Their design allows for seamless integration with various conveyor systems, enhancing productivity and operational efficiency.
Table Top Chain Types #1. Straight-Running Table Top ChainsStraight-running table top chains are designed to move in a straight line and are commonly used in applications where the conveyor path does not change direction.
They are ideal for transporting items over long distances without the need for turns or curves.
#2. Side-Flexing Table Top ChainsSide-flexing table top chains are capable of bending and navigating curves, making them suitable for conveyor systems that require directional changes.
These chains are essential for complex layouts where straight-running chains are impractical.
#3. Low-Friction Table Top ChainsLow-friction table top chains are designed to reduce friction between the chain and the products being transported.
This is particularly important in applications where delicate items are moved, as it minimizes the risk of damage and ensures smooth operation.
#4. High-Strength Table Top ChainsHigh-strength table top chains are built to handle heavier loads and more demanding applications.
They are often used in industries such as automotive and heavy manufacturing, where robust and durable conveyor solutions are required.
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Common Materials Used for Table Top Chain #1. Stainless Steel Table Top ChainsStainless steel table top chains are known for their durability, corrosion resistance, and strength.
They are ideal for harsh environments and applications requiring high hygiene standards, such as food processing and pharmaceuticals.
#2. Plastic Table Top ChainsPlastic table top chains are lightweight and resistant to corrosion and chemicals.
They are suitable for applications where the weight of the chain is a concern and where non-metallic materials are preferred.
Plastic chains are also quieter during operation and can be used in a variety of industries, including packaging and bottling.
#3. Acetal Table Top ChainsAcetal table top chains offer a balance of strength, chemical resistance, and low friction.
They are commonly used in applications requiring a smooth, stable conveying surface and are particularly effective in environments where metal chains might corrode or degrade.
#4. Polypropylene Table Top ChainsPolypropylene table top chains are used for applications that require high chemical resistance and lightweight properties.
They are suitable for industries like food processing and packaging, where the conveyor may come into contact with various substances.
More Industrial Chain FAQs What is the difference between a table top and a mat top conveyor?A table top conveyor uses linked chains to create a continuous flat surface, while a mat top conveyor uses a modular plastic belt. Mat top conveyors are more flexible and can handle tighter curves than table top conveyors.
What are the different types of chain conveyors?There are several types of chain conveyors, including drag chain conveyors, apron chain conveyors, slat chain conveyors, and table top chain conveyors. Each type is designed for specific applications and material handling requirements.
How many types of chains are used in chain surveying?In chain surveying, there are typically two types of chains used: the Gunter's chain and the Engineer's chain. These chains are used for measuring distances in land surveying.
What is the difference between conveyor chain and roller chain?A conveyor chain is designed for conveying materials and typically has attachments for carrying loads. A roller chain is designed for power transmission and features rollers that reduce friction between the chain and sprockets.
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