In-Mold Electronics (IME)
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In-Mold Electronics (IME), also known as In-Mold Structural Electronics (IMSE), offers a revolutionary technology to seamlessly integrate lightweight electronics into applications such as smart surfaces in automotive, aerospace and white goods such as washing machines, tumble driers and dishwashers. In-Mold Electronics provides a multi-step process to screen print stretchable electronic advanced materials, followed by thermoforming to create 3D structures before being encapsulated to provide high durability and lightweight electronic structures. At Dycotec we work in close collaboration with OEMS as well as tier 1/tier 2 designers/manufacturers to provide the complete product portfolio of advanced materials to enable In-Mold Electronics.
In-Mold Electronics offers the following advantages over traditional electronics assembly processes:
Sustainable: being greater than 70% more sustainable than conventional electronics technology, using less materials and allowing use of recyclable plastics
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Improved durability: as the electronics is molded with an encapsulating plastic, it offers superb long term durable performance against moisture ingress and protection from dirt and other debris.
Before we discuss In-Mold Electronics (IME), the process that enables the production of E2IPs Smart Molded Parts, we will recognize two processes that have been around for a while. They are In-Mold Labeling (IML) and In-Mold Decorating (IMD). In-mold labeling is the process that creates colours, textures, and graphics for traditional user interfaces.
This idea was carried forward with In-Mold Decorating, a breakthrough that made it possible to apply graphics to an entire surface of an enclosure, rather than simply a limited area.
The In-Mold Electronics (IME) process from industrial design to finished product is made possible through material and manufacturing process breakthroughs.
Are you interested in learning more about Electronics Component Molding? Contact us today to secure an expert consultation!