With the advancement of science and technology, automatic and labor-saving pyrolysis plant has become more and more popular, and our DOING pyrolysis plant is no exception. Therefore, in recent years, we have started to produce continuous pyrolysis plant based on intermittent pyrolysis plant. Today, I will introduce the difference between continuous pyrolysis plant and intermittent pyrolysis plant.
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Continuous pyrolysis plant and intermittent pyrolysis plant
1. Differences in the degree of automation
Intermittent pyrolysis plant works in batch mode and requires about four workers. It feeds and discharges the slag approximately once a day, completing the entire process before moving on to the next batch. Continuous pyrolysis plant is an uninterrupted working method with continuous feeding and discharging system controlled by the PLC system, which is fully automatic and requires almost no human intervention.
Continuous pyrolysis plant with PLC system
2. Differences in raw material handling
If you are using an intermittent plant, then you can put the whole tire directly into the reactor without any pretreatment, but if you are using a continuous pyrolysis plant, the raw material requirement for a continuous pyrolysis plant is relatively high because the continuous pyrolysis plant needs to be fed continuously and hermetically. You need to shred the tires into powder.
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Differences way of handling raw materials
3. Differences in slag discharge equipment
Continuous pyrolysis plant is continuous and uninterrupted slag discharge, where carbon black is discharged during pyrolysis. Due to the high discharge temperature of carbon black from the continuous pyrolysis plant, it is necessary to keep the discharge temperature below 60 degrees Celsius, so a three-stage slagging system is used. While, intermittent pyrolysis plant is a one-time slag discharge, where all tires must be fully pyrolyzed before the carbon black can be discharged. And carbon black need to be discharged after the reactor has cooled down, so only a carbon black elevator is needed to collect the carbon black.
Slag discharge equipment of continuous pyrolysis plant and intermittent pyrolysis plant
4. Differences in motors
Explosion-proof motors are used for the continuous pyrolysis plant because it is necessary to run the machine continuously for more than 30 days without interruption, and ordinary motors are used for the intermittent pyrolysis plant.
This document contains frequently asked questions (FAQ) from potential customers about purchasing a continuous type pyrolysis plant. It provides answers to 25 questions, including questions about the difference between continuous and batch plants, the use of catalysts, plant operation, land requirements, environmental impacts, reuse of generated gas, market for pyrolysis oil, raw material specifications, and post-sale support. The document aims to educate customers about the continuous pyrolysis process and address common concerns regarding setting up and running such a plant.
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