Before we knowing the secret of the corn flour factory to get the big profit, let us know well the corn milling machines design and flow chart first.
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As we know the corn mill business is a big market in many Africa countries,like corn mill in Zambia,corn mill for Kenya, corn posho mill in Uganda,corn flour mill in Tanzania etc. In Kenya, Local people’s staple food is Unga,Ugali,fufu etc.The main food is corn meal or corn flour ,in Nairobi,the market needs sifted corn meal and different grades, and in Mombasa,it’s more strict, people like the pure white corn meal, not so soft.
Technical flow of corn flour mill machines
The main point in a corn milling machines in Kenya, is the corn degerminator. The super white corn meal extraction in Kenya is from 73% -92% depending on different demands from the market and different customers, This will request to take the germ and the corn bran skin out of the corn meal by the Degerminator in the corn mill in Kenya market. We have designed the special degerminator, combined Japan and America technology, which can remove the germ and bran from the corn grains.
It is the heart of the corn milling business, if this machine not good technology, no matter how good your other machines, your machine still could not get high quality corn meal for Kenya people. That is the key point in a corn mill processing line.
degerminator in corn mill business
So for our degerminator we use Japan and America degerminating system and separate system, with the American technology for the degerminating system and South Africa corn experience, which can scrub the corn germ and corn skin out of it cavity, with the minimum deduction of the corn meal, will get high corn meal extraction with good quality.
For the milling section use China advanced brand automatic roller mill, and China advanced plan sifter. For this whole plant just one characteristic “advanced” and “customized”.
Advanced pneumatic roller mill in the corn mill line
1) The partitioned paneling and swing-out feed module guarantee ideal
2) access to the feeding and grinding rolls. This makes residue-free
3) cleaning possible.
4) a pulse generator automatically adjust the feed material at the entrance door
5) bearing SKF
6) temperature monitor (option)
Pneumatic roller mill in the corn mill production line.
1)Material: High-strength alloy steel
2)up and down sifter circles with steel plate overall by bending
3)Transmission system using spring force component institutions
4)Sieve frames of wood coated with synthetic resin,without back wire
5)All the inside walls as well as the doors are provided with high-grade insulation
6)Vertical and horizontal clamping system
plansifter in Hongdefa company
For the corn mill business trend, like in 30 years ago in China, there is many small factories for wheat flour mill, almost one county have 2 or 3 flour mill factories,the competition is very strong.
Then most of factories leaders begin to think how can I earn money?
I have to enlarge my capacity, everyday I can processing extra 50T or 100T flour,then I will low down the sales price of my flour, but I can sale more, then other people will not have the ability to compare with me. When he have this planing,he begin to collect the money, find the finance, beginning to enlarge the capacity of the wheat flour mill, before he sale 1USD per kilo, now he low down the price to 0.8usd per kilo, all the housewife buy his flour, quality is fixed good, price is low, the other small factory have low market low client, after sometime, the other small wheat flour mill factory closed. Then the big wheat flour mill factory become bigger and bigger, that is why in China now the wheat flour market are controlled by few big factories. If you want to see the small wheat flour mill machine running, almost impossible.
corn meal and corn flour are waiting for selling.
Customer is very happy about selling corn meal.
The trend is similar in Kenya. There are some small corn millers , local made machines in Kenya,but the capacity is small and the production is small. If someone in Kenya is able to set up a big corn mill factory
For more information, please visit Wheat/Maize Pneumatic Roller Mill.
Like 50t/24h,100t./24h,150t/24h,200t/24h , then in the future he can follow the experience in China wheat mill factory,daily capacity is much more than the small corn millers, and he can sale the corn meal at a very competitive price! The small corn millers can sell the corn meal at 1USD per kilo,but He can sell the corn meal at 0.8USD per kilo. The wholesaler come to buy the corn meal from this big corn millers,the housewife come to buy his corn meal from the big corn millers, he will be the leader of the market! Finally he win in the market!
When you have planned for setting up the corn flour mill machines, most welcome to come to China for visiting Hongdefa.
What is our factory?
Our factory for corn flour mill machines
What is our team?
Our team for corn flour mill machines.
What is our After Sales Service?
The technician is maintaining the machines.
For keeping corn flour milling machines running very well, we can send technicians to test and maintain the machines each half a year. we supply more and more spare parts even 5 years and 10 years.
All spare parts for corn milling machines
Besides the branch office in Zambia, Uganda, and Ethiopia. we have a big team for after sales service for all the customers in China.
Hongdefa machinery in China have more than 30-year experience in corn mill business, a professional manufacturer and exporter for flour milling machine of wheat corn and corn. We are located in Shijiazhuang city,HEBEI PROVINCE, with an advantageously geographical location and convenient.
ROUTE to visit Hongdefa Machinery:
Shijiazhuang International Airport-We pick you up directly by car with 30minutes.
Beijing Airport--We pick you up directly by fast train with 2hours.
Guangzhou Airport--It will take 2hours from Guangzhou Airport to Shijiazhuang.
Shanghai Airport--It will take 2hours from Shanghai Airport to Shijiazhuang.
If you want to know more about how to earn more profit from the corn flour mill machine, please contact with Grace Wu +86 138 on or click more details on website www.flour-millmachine.com
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Corn/wheat flour machinery, like other machinery and equipment, has a certain service life. In the case of flour mills, the management of corn/wheat flour mills is a matter of expertise. In daily management, operators should actively learn and master the properties and performance of the relevant Wheat / Maize Flour Milling Plant. They should also be aware of the operating procedures and maintenance of the corn/wheat mill. Ensure the effective operation of the mill equipment.
Specifically, in order to prolong the service life of the corn/wheat flour mill, the type of machine must be strictly selected, for example, the main equipment of the flour mill such as: pneumatic roller mill, high flat screen, purifier, etc. Before buying a flour mill, you need to make a field visit to the performance of the corn/wheat machine, especially to ask the manufacturer's technical staff in detail about the actual production performance and working condition of the machine.
Secondly, the use of corn / wheat milling machines must be strictly enforced "three custom", that is, fixed people, fixed corn / wheat machine, fixed post responsible. Only people and the mill is relatively fixed, the use and maintenance of the mill equipment to the individual, in order to effectively improve the operator's responsibility and technical level, to reduce accidents.
Flour mill production is a system project. In addition to the main equipment, there are many auxiliary equipments. Cleaning machines such as: drum type coarse filter, plane rotary sieve, vibrating screen, de-stoner, washing machines, magnetic separators, conditioning machines, screw conveyors, etc. Grinding section host such as pneumatic roller mill.
1. The corn/wheat mill must not be operated in sick condition, over speed, over load, over pressure or wet condition. It should be reminded here that screening equipment (e.g. high screen or double bin screen) must be stopped before restarting.
2. All parts involving equipment bearings must be checked regularly and lubricated strictly according to the regulations.
3. All equipment should be started in reverse order, i.e. from back to front, after starting. When shutting down, it should be started in order, i.e. from front to back. This is a feature of the flour mill production line equipment.
4. Corn/wheat entering the mill must be maintained at a smooth and steady speed. Sudden overload or violent impact is not allowed.
5. All major parts of the electrical appliances should be checked in time to avoid the danger of downtime.
Normal maintenance and careful operation will ensure trouble-free operation of the corn/wheat mill and properly extend the service life of the machine.
For more Pingle Group Wheat Flour Milling Machineinformation, please contact us. We will provide professional answers.