What safeguards do you have on your waste tyre pyrolysis plant?

What safeguards do you have on your waste tyre pyrolysis plant?

The most important thing for a customer who wants to buy waste pyrolysis plant is whether the plant has high safety protection measures or not. As a reliable waste tyre pyrolysis plant manufacturer and supplier, what our customer worries will be what we are most concerned about.

Sihai Energy are exported all over the world and different industries with quality first. Our belief is to provide our customers with more and better high value-added products. Let's create a better future together.

The waste tire pyrolysis process is completed in a production line which is composed of different parts with different functions rather than a single machine or any independent equipment. When we design the technical process of our waste pyrolysis plant, we will consider the design of each part and make sure each of it can work for safety protection. And some safety devices independently developed by our engineer team have won the patent certificate.

A complete waste tire pyrolysis plant includes feeding system, pyrolysis system, cooling system, syn-gas purification system, syn-gas recycling system, flue gas scrubbing system as well as safety protection devices, so that the whole tire pyrolysis plant will comply with all health and safety, and environmental regulations in most areas of the world.

Here is a brief introduction of our waste tire pyrolysis plant for you to well know the general function of each part and what safeguards we have on our waste tyre pyrolysis plant.

No.
Description
Phote for reference
Function
1
Waste pyrolysis system
The pyrolysis system is the core part of the waste tire pyrolysis plant, which is composed of reactor body, outside 360°covered insulation, reactor cooling system(after pyrolysis) as well as transmission system. Waste tire pyrolysis carris out inside the pyrolysis reactor.
Our pyrolysis reactor to made strictly according to pressure vessel in order ensure the pyrolysis process going under high safety protection.2
Cooling system
Adopt 4 -step cooling, each step cooling uses an independent cooling water circulation system to fully guarantee the cooling effect, and then ensure the oil yield. Among them, the oil-water separator not only plays the role of oil gas cooling, it is mainly used as the first safety device--water seal in the cooling system, to prevent the backflow of oil  gas, and also to clean the carbon black powder contained in the gas in the late pyrolysis process.


3
Safety protection water sealTwo water seals working together to prevent the back -flow of tail gas.4
Temporary oil storage tank3 oil tanks are used to mach the 4-step cooling system, so that the heavy oil and light oil can be stored separately, not only improving the fuel oil quality but also preventing the cooling tube jam caused by heavy oil(gas).5
Water film flue gas dedusting system
1.Three -layer perforated strainers filter the flue gas with special chemical.

2. use high-pressure hydraulic pump to press water into high pressure nozzle which atomize the water to clean the smoke from furnace.6
Safety protection Vacuum systemEliminate the remaining oil and gas in the furnace to ensure the safety of on-site production operations, which can quickly cool the reactor and improve production efficiency.7
Feeding system50 tons of hydraulic propulsion to improve feed efficiency (two reactors can share one)
With auto-feeder, our customer can do the tyre feeding when the pyrolysis reactor is still hot , which can protect workers from scald.8
Syn-gas purification system
Remove hydrogen sulfide, sulfur dioxide, sulfur trioxide, nitrogen dioxide and other odorous polluting gases contained in the exhaust gas before combustion.9
Pyrolysis carbon black discharging systemSide slag discharge method to lift tire carbon black and discharge it in a sealed environment.

Besides, there are sufficient safety protection instruments like pressure gauge, temperature gauge, safety bell and safety valves, etc. Once the pressure inside the reactor exceeds the set value, the safety valves can work automatically to release the pressure.

Contact us to discuss your requirements of tire pyrolysis system. Our experienced sales team can help you identify the options that best suit your needs.

Pyrolysis, thermal degradation, is the rubber and used tyres treatment technology based on thermal destruction of raw materials under the high temperatures and lack of oxygen into the products with the smaller molecular mass: liquid pyrolysis oil, carbon black and metal.

The developed technology of rubber disposal is capable to solve the problem of non-polluting waste management. In the natural environment, decomposition of tyre takes an average of 150 years, and is accompanied by a number of leaching of toxic organic compounds into the soil. However, most of the old tyres are stored at landfills, are buried in the ground or burned. All these methods are environmentally unfriendly. No residues, which require disposal is left as a result of the pyrolysis process. Processing products do not contain highly toxic substances; the products of combustion are not released: emissions of harmful substances are below the stated requirements.

The main advantage of the technology is to obtain high quality products. Low-temperature pyrolysis destructs the tires into the components that can be used as intended.

• Pyrolysis oil is the alternative source of energy, which can be used as a boiler fuel or for electric power generation
• Carbon black can be used in mixtures for various purposes: metallurgy, production of paints and building materials, the manufacture of fuel briquettes
• The gas generated during the process can be used for the system operation, as well as to electricity generation
• Metal cord can be used in the metallurgical industry

Pyrolysis is an alternative method of energy recovery that has minimum impact on the environment and is capable to generate both heat and electricity.

Pyrolysis of tyres is the most environmentally friendly and cost-effective treatment technology, which allows processing recyclables, obtaining valuable materials from the waste and generating electricity.

If you want to learn more, please visit our website Vacuum Distillation.