In open die steel forging, a hammer strikes and deforms the workpiece, which is placed on a stationary anvil. Open die steel forging gets its name from the fact that the dies (the surfaces that are in contact with the workpiece) do not enclose the workpiece, allowing it to flow except where contacted by the dies. The operator, therefore, needs to orient and position the workpiece to get the desired shape.
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Open die steel forging is an important technique for many types of manufacturing. It allows rough and finished shapes of many different steel grades. This type of forging is typically used for very large workpieces; we can supply forged parts up to 300,000 pounds.
Open die forged parts are commonly used in the oil and gas, aerospace, mining and construction industries. High-pressure equipment especially benefits from the tough internal structure created in the open die forging process.
There is no end to the shapes and parts that can be created using open die forging, some examples include:
Open Die Forging is a tried-and-true method for producing high-strength metal parts in custom dimensions. At Great Lakes Forge, we use our open die forging capabilities to create components from a wide range of materials, including premium-grade steel alloys and stainless steels with exceptional strength and corrosion resistance.
This guide provides an overview of the benefits of open die forging, along with considerations to determine if open die forging is the best process for your component-manufacturing requirements.
The open die forging process offers a range of benefits that are essential for many industrial applications. Versatility, high strength, and fast lead times are all among the key advantages of open die forging. By understanding the benefits of open die forging, you can determine if this process is best for your project's requirements.
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Open die forging is an exceptionally versatile metal component manufacturing method. The component can be shaped and formed throughout the forging process, allowing a piece to be customized to the application's specifications. This is often preferred for one-off or short-run parts, particularly those with unique shapes. Open die forging is also compatible with a wide range of steel and stainless steel alloys for exceptional material versatility.
The forging process strengthens the metal through grain refinement. Open die forging exposes the entire workpiece to this deformation, resulting in superior strength and fatigue resistance. It also reduces the chance of voids, increasing the reliability of each component.
Open die forging can produce much larger parts than other forging methods. While closed-die forging is restricted to the confinements of the die, open die forging uses an open format, allowing for the production of massive components.
Unlike closed-die forging, open-die forging does not require the production of a complex die, reducing overall processing times. Because open die forged components are so strong, their lifespan is increased. This helps reduce long-term costs for part replacement. Open die forging also efficiently uses the forged materials during the manufacturing process, producing less material waste than other forging methods.
Open die forging is used to create rugged, high-strength components in a wide range of industrial sectors. Blocks, rounds, spindles, crankshafts, and other custom shapes are all commonly produced through the open die forging process. Industries that utilize open die forged components include:
Open die forging is likely the best option if your application meets these criteria. If your project requires tight tolerances, further machining processes may be required to achieve precise dimensions.
At Great Lakes Forge, we specialize in forging custom metal components and parts. Our open-die forging process produces high-strength forgings for industries that demand maximum reliability. We work closely with our customers to make sure we forge parts that meet each application’s exact requirements. With secondary services like CNC machining and heat treatment, we can produce blocks, spindles, crankshafts, and other custom-forged components that meet your specifications. From material selection to the final product, you can count on GL Forge for superior quality every step of the way.
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