When you think of a precision CNC machine shop, you probably think of a large operation focusing on high-volume delivery. Indeed, this is what many shops have switched to in order to maximize their profits.
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There’s nothing wrong with high-volume CNC machine shops. In fact, they fill a very important niche in the market. But in some instances, it is better to go with a low-volume machining contract manufacturer.
Here at PEKO, we love low-volume precision CNC machine shops, and there are quite a few reasons you should love them too:
Skilled, Experienced Employees
High-volume machine shops operate much differently than their low-volume counterparts. Not to say they can’t create quality products, but the sheer volume of units per order creates a completely different structure for manufacturing operations and personnel.
With a low-volume precision CNC machine shop, the focus is on quick setups. This is a trick of the trade that is disappearing from many manufacturing industries these days. It takes a highly skilled team of workers to be able to set up machines quickly and effectively.
Quick Turnaround Time
Low volumes and short runs mean parts get off the machine quickly so that the next part can get started. Low-volume precision CNC machine shops have low setup times because of their skilled and experienced employees. Because of their long-standing experience, these employees also have a much deeper understanding of ERP systems, meaning that they have a good understanding of your business and can integrate their work into your plan quickly, efficiently, and in a high-quality manner. A higher quality of work also means that products pass inspection quicker, allowing you to receive your order in a timely manner.
Your Business Is a Priority
High-volume machine shops tend to have one large customer and a few smaller ones. This one large customer is typically responsible for the bulk of their business, so the high-volume machine shops must cater to the needs of that customer above all others.
So, what does this mean for you? It means that if the big “more important” customer puts in an order, that your order likely gets put on the back burner. Or worse, if your order is already in progress, they may rush it through completion and inspection, resulting in the delivery of an inferior product.
On the other hand, low-volume machine shops have many small customers, which means that everyone is treated equally across the board and that your business matters to them. Consequently, these low-volume shops will complete small orders with improved accuracy, because they don’t have to rush through your order.
Reduced Overhead Costs
Low-volume precision CNC machine shops need to output high-quality products. To do so, an in-house machine shop will have to incur significant overhead expenses, including wages/salary for a skilled workforce and capital equipment, among other things.
You will not only need a skilled team of workers on the floor but also a competent management team. We’ve all heard the saying “you get what you pay for,” so hiring a high-quality management team often means paying high salaries. When coupled with the cost of skilled workers, a low-volume in-house machining operation can get very costly, very quickly. More employees also mean more work for your human resources department, preventing them from concentrating on other areas of your company.
Also, in order to meet all your needs, a machine shop needs a wide variety of equipment. In addition to these initial expenses, machine shops need to frequently update their equipment to keep up with emerging technologies. This is true of both in-house and independent shops. Since the cost of purchasing and upgrading equipment is high, an in-house machine shop can become a drain on your company’s resources.
Certifications & Regulatory Compliance
Most precision machine shops are ISO certified, but if you operate in the defense, medical, or semiconductor sector, you’ll probably want more proof that your high-tech product is going to be manufactured with care and quality. Since most low-volume precision CNC machine shops want to enter a niche category, they often have to get certifications such as the Medical ISO or Aerospace AS. This is a measure of their commitment to meeting your needs and lets you rest easy knowing that your order will be completed with the highest possible quality.
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As the automotive industry accelerates toward an electric future, the demand for high-quality, precisely manufactured, components for electric vehicles (EVs) is on the rise. At Automation Tool & Die, we recognize the critical role that high-tonnage presses play in this transformation. Specifically, our 700-ton Aida servo press is a key asset in precision metal stamping for the automotive industry, producing essential EV parts, from battery components to precision connectors. High-tonnage presses are indispensable for manufacturing EV parts and can enhance your production cycles with efficiency and high precision.
The Necessity of High-Tonnage Presses in EV Parts Manufacturing
Electric vehicles require a multitude of components that must be manufactured with extreme precision and reliability. High-tonnage presses, like the 700-ton Aida servo press, are essential for several reasons:
Handling Advanced Coil Materials
EV components often involve advanced materials that require specialized handling. High-tonnage presses are equipped to manage these materials effectively.
- Strength and Durability: The 700-ton Aida servo press provides the necessary force to shape and form high-strength materials used in EV components, ensuring durability and longevity.
- Advanced Coil Handling: These presses are designed with advanced, hands-free coil handling capabilities, allowing for smooth and efficient processing of materials. This minimizes material waste and enhances production efficiency.
Precision Stamping for Critical Components
High-tonnage metal stamping presses are integral to the production of various EV components, offering unmatched precision and efficiency. Here are some key use cases:
- Battery Enclosures: Battery enclosures need to be robust and precisely manufactured to ensure the safe housing of battery cells. High-tonnage presses provide the necessary force and accuracy to form these critical components, ensuring they meet stringent safety and performance standards.
- Motor Components: Electric vehicle motors comprise various intricate parts that require precise metal stamping. High-tonnage presses can handle the complex shapes and tight tolerances needed for components like rotor and stator assemblies, ensuring optimal motor performance.
- Chassis Parts: The structural integrity of an electric vehicle relies heavily on its chassis. High-tonnage presses are capable of stamping large and durable parts, such as cross members and suspension components, which contribute to the overall safety and stability of the vehicle.
- Heat Shields: Electric vehicles generate significant heat that must be managed effectively. High-tonnage presses are used to create heat shields, which protect sensitive components from thermal damage. These shields need to be manufactured with exact specifications to ensure proper fit and function.
- Electrical Connectors and Busbars: Precision is vital when producing electrical connectors and busbars, as they play a crucial role in the efficient transmission of electrical power throughout the vehicle. High-tonnage presses ensure these components are produced with the high accuracy required for reliable performance.
Using high-tonnage metal stamping presses in the manufacturing of electric vehicle components ensures that each part is produced with the precision and quality needed to meet the industry's evolving demands. These presses help manufacturers achieve consistent, high-quality results, driving the success of electric vehicles in the market.
The 700-Ton Aida Servo Press: Power and Precision Combined
The 700-ton Aida servo press is essential in EV parts manufacturing, combining strength, precision, and advanced technology to meet the industry's demands.
High-Tonnage Capability
The 700-ton capacity of the Aida servo press allows it to handle even the most
demanding stamping tasks. This high-tonnage capability is crucial for forming and shaping the robust materials used in EV components.
Advanced Servo Technology
The integration of servo technology in the Aida press offers several advantages:
- Precision Control: Servo motors provide precise control over the press stroke, allowing for fine-tuned adjustments that ensure accuracy in every cycle.
- Energy Efficiency: The servo technology enhances energy efficiency, reducing operational costs and supporting sustainable manufacturing practices.
- Dynamic Performance: The servo-driven system allows for dynamic adjustments during the stamping process, accommodating varying material properties and complex component geometries.
Contributing to Efficient Production Cycles
Production efficiency is essential to meet the growing demand for EV components. High-tonnage presses like the 700-ton Aida servo press contribute to efficient production cycles in several ways:
- A High-Speed Operation: Despite its substantial size and force, the Aida servo press operates at high speeds, ensuring quick turnaround times without sacrificing precision.
- Consistent Quality: The press delivers consistent, high-quality results, reducing the need for rework and minimizing production downtime.
- Reduced Material Waste: Advanced coil handling and precise stamping capabilities help minimize material waste, contributing to cost-effective and sustainable manufacturing processes.
Automation Tool & Die's Advanced Capabilities Produce High-Quality EV Parts
High-tonnage metal stamping presses are essential in electric vehicle component manufacturing, providing the necessary force, precision, and efficiency to produce high-quality EV parts. The 700-ton Aida servo press at Automation Tool & Die exemplifies the advanced capabilities required to meet the demands of this rapidly evolving industry. From electric vehicle battery components to precision automotive connectors, our high-tonnage presses ensure that every part is manufactured to the highest standards of excellence.
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