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When it comes to Custom saw blades, the most important thing is that people will encounter many problems when customizing these saws. And many of those issues can affect blade safety. Blade safety is critical to cutting, and if you are using an unsafe blade, you risk injury and even death. That said, choosing the right circular saw blade, even a customized one, is crucial.
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There are several things to think about when you are using circular saw blades, including customized circular saw blades. When you are using these blades, safety is one of the top concerns. There is an old saying that an ounce of caution is worth a pound of cure. It is especially true when using powerful cutting tools like a circular saw.
The first thing you must do is follow the instructions and use the saw as the manufacturer intended. If you are doing this, it is going a long way towards making sure that you will be safe when operating the saw. Using the saw as also intended means securing item cut. It means clamping it in place, not using your hand to apply pressure, as that is a major cause for injuries.
The other thing you must do is select the right blade for the job and inspect the blade repeatedly to be sure that the blade is performing optimally. If you have a blade that is sharp and not having any degree of warp, you have a blade that will serve your saw well. Also, use the recommended blades for your circular saw. Many circular saws have a certain recommended RPM, so you want to make sure that you are using the right blades for the saw. Doing so ensures smooth operation and keeps the blades from breaking and becoming safety hazards.
https://youtu.be/sxnCss9DsCE
When it comes to performance, many things will affect the performance of your blades. Many of these issues are environmental, so you must be making sure that the area you are working in is clean. The cleaner the area you are working means extending the circular saw’s life, and the blade will be more efficient when cutting, and that cuts down on the risk of potential injuries as well.
One of the first things you should be aware of is the problem associated with dust. Dust is a major issue because it is flying around everywhere when you are cutting. There are a few ways to deal with dust, but first, it is important to know why dust is such a major problem for circular saws. The first reason is that dust is quite small so that it can get into the motor of the circular saw. The more sawdust kicked up by a cut, the more you need to have an effective system securing dust from your circular saw.
With certain materials, wet cutting accomplishes this, but with wood, you would have to dry cut. You’ll see professional lumber yards have vacuums and other tools to get rid of the dust immediately. Still, for someone without those luxuries, the best thing to do is use a brush or other tools to keep dust from accumulating at the engine housing.
There are other ways to keep your work area clean. The first is making sure your area thoroughly vacuumed before and after use. The second is making sure you are working in a well-ventilated area. It allows dust to fly around and not settle on you or the saw. If your saw’s engine has too much dust, this prevents the engine from working correctly and could overheat. This increase in heat affects the blade, and this is where the blade is spinning faster than it should and could crack. Make sure you have a clean area to work, and that when using a custom circular saw blade that does not pile onto the saw and the engine.
The key to getting great cuts with custom blades has the right blade for the job. Assess the job first. If the wood is the material cut, see what type of cut needed. For rough cuts, blades with larger teeth are ideal, but if you need smoother cuts, it is imperative to have a blade with smaller teeth. Then there is the type of wood to consider as well. Plywood is easier to cut through because it is thinner and made from less dense material.
However, there are denser types of wood, and if a blade is fragile, then big rip cuts could create problems for the blade. The best thing to do is to make sure you are using the right blade for the right type of wood. There are many guides for you to see. Many times, the manufacturer of your saw will give you the guidance needed to get the correct blade for the job.
The next thing to consider is RPM. Every blade and type of wood has a recommended RPM. Consider a few things here. The first of these considerations is how much RPM can your circular saw handle. If the blade and the wood require more RPM than your circular saw is capable of providing, this is an inefficient cut, and it will cause your circular saw to work harder and burn out the motor. The next thing is when you have the right blade and the right RPM. You need to make sure your saw set to do work at that speed. Check for the sharpness of the blades as well. If a blade is dull, then the RPM and all that caution will not matter, and you’ll be stuck with a circular saw blade that is problematic for your saw’s engine, which in turn can put your safety at risk.
Masonry cuts are different as well, as many of these blades feature a continuous rim. The reason is these blades essentially grind the stone at a fast rate, thus creating the cut. Crushed diamonds cover the blade tips, thus ensuring the cutting masonry. The problem here is most cuts with masonry blades should be wet cuts. However, if this option is not available, then be sure not to cut for too long at a time. The reason is the dust from masonry cuts is very fine and accumulates inside the housing of your circular saw’s engine. As with wood, make sure you have the right blade and the right RPM for cutting different types of stone. For example, concrete will have many different requirements than granite, marble, or quartz.
The motor of a circular saw is the heart of the power tool. If you don’t care for this motor, then you are just asking for your circular saw to have problems. It includes using custom blades. The first thing you need to think about with a circular saw motor is how much power it has. It means RPM. RPM is a fancy way of saying rotations per minute – in other words, how many times the saw spins in a minute. Caring for the motor means doing some basic TLC.
The first thing that you should do with your motor is making sure when not in use, storing in a covered area. The last thing you want is debris getting into the vents and creating more heat when the circular saw is in use, which will lead to overheating and other motor problems. Before you use the circular saw, make sure to inspect it and that there are no obstructions on the vents of the motor.
A custom saw blade allows you to have lots of options for cutting, but not all people store the custom saw blades correctly. The most important thing about storage is making sure that one part of the blade does not bear a disproportionate amount of the weight of the blade. It means you have to make sure that the blade itself is flat. A great tip for storing your circular saw blades is to remove the blade from the saw and then have the blades in their separate area where they are flat. Don’t pile anything on top of the blade. Otherwise, you will have serious issues that can lead to warping or cracking of the blade.
Make sure you are sharpening the blades as needed. A dull blade causes the circular saw to work harder, and when that’s the case, the motor has increased problems, and you will not be able to use the saw efficiently. Eventually, the circular saw will give out, and that will be an expensive replacement.
When a circular saw is not in use, try to remove the blade and lay the blade flat, as mentioned above. Also, be sure to store it in a cool, dry place so that no moisture affects the performance of the power tool. Have the saw near the blades, but not in a way where the blades could bear excessive and undue weight and pressure. A great place to store these items is in an upright tool chest.
Using the right circular saw blade for a job is critical to success. When you are caring for custom blades and using them correctly, assuring your safety and you will get a very long life out of your circular saw blade. These custom blades can perform a bunch of different cutting functions. So if you need a custom circular saw, please feel free to contact us.
It’s no secret that every project requires very specific skill sets, steps, and, most importantly, tools. Just as you wouldn’t try to cook your rice in a coffee pot or pay your rent with a gift card, you also wouldn’t want to use the wrong tools for the wrong project and wind up with a sloppy job or a broken blade.
With this said, below we have compiled an ultimate guide to diamond saw blades in order to always help you find the right one for the job. In this article, we will discuss not only the main elements that make up the average diamond blade but also what questions you should ask yourself before every new saw blade purchase. With this definitive guide by your side, you are sure to have the right tool for every project and be more productive than ever in the process!
Whether you intend on creating a custom granite bathroom countertop for your home or cutting concrete for local Idaho contractors, there are several essential elements that must be considered before you choose any saw blade for any project. These are the kinds of elements that make up tools contractors swear by and workers actually enjoy using on the job. By analyzing these integral elements before making a purchase, you can ensure that the blade you choose is right for you and all that you do.
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The first thing to consider when choosing a saw blade is the type of diamond saw blade you are looking for. There are three main types of diamond saw blades out there: segmented, turbo, and continuous blade.
When it comes to segmented blades, these blades are ideal for cutting marble and granite slabs, concrete, asphalt, and various building materials. The average segmented blade is roughly 12″ and above and has gullets to provide air flow, remove heat, and help with debris removal. Segmented blades are capable of both wet and dry cuts likewise. They are also very fast and relatively precise blades as well, but they can experience chipping in some cases.
Secondly, continuous rim blades has softer bonds and are best with wet cuts in order to make very precise cuts in tile, granite, stone, porcelain, glass, and other easily chipped materials. Unlike segmented blades, what makes these blades called continuous rim blades is the fact that they have a continuous blade with no gullets whatsoever.
Lastly, turbo blades are blades that have a continuous rim with a serrated edge. They also have a smooth to medium bond and are great for tile, stone, granite, marble, masonry, and other building materials. These blades have some of the best qualities of continuous blades and segmented blades combined and are a great for both wet and dry cuts.
Just as the type of diamond blade is important, the quality of the diamonds is crucial as well. For instance, if you opt for a subpar diamond quality in your blade, you will likely have a blade that cannot maintain its sharpness and resist high heat. However, if you pick a high-quality diamond saw blade, you will be able to make smoother cuts for longer and not worry about causing damage to your project in the process. Below is a great guide by one of our vendors on diamond quality and amount in diamond blades.
As discussed slightly above, each type of diamond saw blade has a different bond. What this is referring to specifically is the bond that the diamonds have to the blade itself. In diamond blades, synthetic diamonds are bonded to the blade typically using sintered metal powder. This can affect the blade quality and what the blade is capable of cutting. A softer bond is better for porcelain and other easily chipped materials that are hard to cut through precisely so it breaks down at the same level as the material and allows for new diamonds to surface.
Similarly, a harder bond is used for softer materials as the blade itself does not need to wear down and reveal more diamonds as often. The bonding process is also highly important and it is crucial that you choose a reputable diamond blade company so as to avoid a subpar blade that is sure to be more pain than it’s worth.
To help you with all of these factors and give you a better idea of diamond blade specifics, below is an informative guide you can save and take with you anywhere with ease!
There are both negative and positive hook angles to choose from, and both have differing results. For instance, a negative hook angle is better when used with radial arm saws and other saws that make climb cuts. It is also ideal for cutting harder materials like metal, granite, or concrete.
However, a positive hook angle is ideal for aggressive and quick cuts that don’t require precision to accomplish.
When it comes to diamond saw blades, segmented blades are the only ones where the gullet truly matters. The size and shape of the gullet determines what these blades are specifically designed to cut. For instance, wider U-shaped gullets are best for cutting asphalt while more narrow u-shaped gullets are better for concrete.
Similarly, narrow slots are best for granite and marble while keyhole shaped slot blades are better for general use.
Finally, the kerf width of a saw blade refers to the width of the slot a blade cuts into a given material. Full-kerf or in-kerf blades are best for more rough and harder jobs as they remove more material and are used alongside more powerful blades as a whole.
However, thin-kerf blades are great for on-the-go contractor projects, simple around-the-house projects, and other projects where less material is needed to be removed at a time and a less powerful saw is fine likewise.
Now that you know more about what makes up a saw blade, you likely still are unsure of which blade is specifically right for you and your project. Fortunately, by asking the questions below before making any purchase, you can eliminate this doubt and be prepared for your various projects without fail. Another great guide to reference before making a purchase is the metal bonding guide by Diamond Products. As stated above, the bonding is one of the most crucial elements of a diamond blade so it is vital that you take this into account first and foremost.
As stated several times above, certain saws work best with certain types of blades. If you don’t use the right blades for your particular saw or project, you could be putting yourself in danger or allowing for a subpar result.
The best way to determine this is to turn to the professionals and contact your local sawcutting shop. They will be able to give you the information you need in far less time than a tutorial or guide video ever could. Here is a great saw blade article referencing this by our owner Stan Gunn.
This is essentially the most difficult question to answer when considering what blade is right for you. If you’re in love with tools and can appreciate the slight differences and abilities of each, you may prefer a quality blade that is capable of taking on very specific jobs.
However, if you are an all-in-one kind of person that would rather have your blade do everything than have specific blades for each project, you may be best suited using a turbo blade that is perfect for nearly all of your projects combined.
Although all of this information is great to help you determine what blade you specifically prefer, most manufacturers will also be able to help you along the way and give you insight into what blades are best for their particular saws.
For instance, if you look at the Sawmaster SDT 1410 on our site you will find that it comes with a specific 14” blade that has a wide gullet and less teeth than other options on the market by far. The reason for this is that this particular saw is a design that has these kinds of cuts in mind.
The final thing you can do to ensure that the saw blade you choose is right for you is to contact your local sawcutting shop and ask them what they specifically recommend.
At Sawcutting Specialties, we handle any and all questions that the Treasure Valley may have regarding saws and blades on a daily basis. As such, we guarantee we’ll be able to provide you with an answer to your saw blade conundrum with ease! Contact us today to find out our specific recommendations and tips! After all, the best advice you can get is from those that use these products and sell them each and every day! For more information on the various blades we carry and how they handle each and every job with ease, check out our blade inventory! Also, feel free to watch this video of our founder, Stan Gunn, discussing some of our cheap diamond tip blade selections for a more in-depth and individual approach below!
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