Contact us to discuss your requirements of Wholesale High Temperature Sintering Equipment Factory. Our experienced sales team can help you identify the options that best suit your needs.
Product Description
The furnace is used for reaction sintering, low pressure sintering, re-crystal sintering of ceramic product, and it can also used for production of ceramic powder. It has both horizontal and vertical structures.
Application
Ceramic products such as SiC, silicon nitride and aluminum nitride.
Product specification
ModelSpec
Working Zone Size
(W×H×L) (mm)
Max. Temperature (°C) Temperature Uniformity (°C) Ultimate Vacuum (Pa) Pressure Increase Rate (Pa/h) HVSF-050511 500×500×1100 1500/2400 ±5/±10
1-100 0.67 HVSF-100612 1000×600×12001500/2400
±5/
±10
1-100 0.67 HVSF-100813 1000×800×13001500/2400
±5/
±10
1-100 0.67 HVSF-100825 1000×800×25001500/2400
±5/
±10
1-100 0.67 HVSF-100840 1000×800×40001500/2400
±5/
±10
1-100 0.67 VVSF-0612 φ600×12001500/2400
±5/
±10
1-100 0.67 VVSF-0917 φ900×17001500/2400
±5/
±10
1-100 0.67 VVSF-1015 φ1000×15001500/2400
±5/
±10
1-100 0.67 VVSF-1120 φ1100×20001500/2400
±5/
±10
1-100 0.67 The above parameters can be adjusted to the process requirements, they are not as acceptance standard, the detail spec. will be stated in the technical proposal and agreements.
Technical Features
1.Using unique ACME super high temperature and high current power supply technology, it can long term stable use at high temperature;
2.Using special designed high temperature pyro-meter measuring technology with precision temperature control and small deviation;
3.Installed with special sealing muffle to minimize the silicon vapor and exhaust gas contamination to the heating element and insulation;
4.Installed high efficiency exhaust gas treatment device , which is environment-friendly and convenient to clean;
5.It has debinding system, to complete debinding and sintering process in one furnace at one time.
For more Vacuum Furnace Heat Treatinginformation, please contact us. We will provide professional answers.
Optional Configuration
1.Furnace door: screw/hydraulic/manual elevation; manual tight/auto lock-ring tight
2.Furnace vessel: all carbon steel/inner layer stainless steel/all stainless steel
3.Furnace hot zone: soft carbon felt/soft graphite felt/rigid composite board/CFC
4.Heating element and muffle: isostatic press graphite/high purity, strength and density graphite/fine size graphite
5.Process gas system: volume/mass flow-meter; manual/auto valve;
6.Thermocouple: C type/S type/R type/B type
7.Pyro-meter:Dual-color/Single color; CHINO/Raytek
Project process
discussion on technical questions--prepare technical proposal and commercial quotation--confirm technical proposal--sign contract--Advance payment(T/T)--layout drawing discussion and confirmation--production--installation and commissioning--quality inspection--Pre-acceptance--second payment(T/T)--disassembling and packaging--dispatch and shippment--installation , commissioning and training at Buy's plant--final acceptance-- final payment(T/T)--after-sales service
WHAT CAN WE DO FOR YOU?
ACME Sets Up A Customer Experience Center For Customers To Choose The Suitable Equipment And Ensure That The Equipment Performance Can Meet The Demand Of Production Process Requires.
Basic Functions: A R&D Center For New Equipment A;Pilotscale Experiment Platform For Customer A; Teaching Practice And Training Base.
ACME Provides Custom Furnace Design Service, Though We Have Standard Specifications. Our Custom Furnace Systems Can Reach Extremely High Heating Temperature, And Create High-Quality Finished Products. Our Highly Experienced Engineers Can Design The Furnace In The Way You Want - As Big As You Need.The Furnace Can Operate At Your Desired Temperature, And Produce The Large Quantity And High Quality Products. Whether You Are More Concerned With Costs Or Capabilities, Our Custimized Furnace Will Meet Those Needs. Our Furnaces Are Designed To Do Our Best To Meet Your Application, Budget And Schedule Requirements.
All The Products Sold Out Can Enjoy One Year Warranty. All ACME Customers Have Access To Aftermarket Replacement Parts, Spare Parts, Repair And Maintenance Services To Keep Their Furnaces Up And Running. ACME Owns Maintenance Records And Part Lists For Every Furnace We Have Ever Built, So Just A Phone Call Or An Email, You Will Get The Help From Us.
FAQ
Q1: Are you a factory?
A1: Yes, we are a large factory that integrates research and development design, manufacturing and sales.
Q2: Do you have technical support for the treatment technology and equipment ?
A2: Yes. we could provide the customer with mature technical support.
Q3: What is the advantage about your company?
A3: We have large factory, have special technical teams, who know the technology, process and equipment, have test center with many equipments which can treat customers' products before contract, best and fsat after-sales service, have much experience, have high credit and good economic basement.
Q4: Why should I choose your products?
A4: Our products are high quality and reasonable price
Q5: Any other good service your company can provide?
A5: Yes,we can provide good after-sale and fast delivery
Company Profile
Injection molding tooling for a mid-level order (around 1000-2000 small parts), can cost up to $10,000. For more complex geometries and large orders, the cost can go up to $100,000.
Tooling costs depend on how complex or large your parts will be. In other words, if your part is complex (for example, if it has intricate geometry or dense walls), the manufacturer may need to use a special (i.e. more expensive) machine to complete your order.
Injection molding tooling cost increases exponentially if we are talking about a large custom-designed part. From the operator's perspective, it is preferable to use small (desktop) injection molding machines (and even 3D printers) in order to fulfill low-volume orders.
Large, industrial plastic injection molding machines can cost over $200,000 and have additional costs that are related to skilled labor training, maintenance, monitoring, and even industry regulations. These types of machines are reserved for high-volume orders.
Injection molded parts cost varies based on mold upkeep, the time to form a part, and factors around the plastic. These include the part rate, the estimated amount of scrap (usually 3-5%), the plastic weight, and sometimes a mold maintenance fee, which covers the cost of injection mold warranties. The quoted price should also include any setup costs for the molds.
Injection molding cycle time takes up about 60% of final part cost. The part rate comes down partially to cycle time and partially to cavitation, which is covered in the next section. Generally, manufacturers will have set hourly rates they charge for their machines.
The molding cycle can be divided into two parts:
The overall cycle time can be estimated as:
In this equation α is the thermal diffusivity coefficient and h max is the maximum wall thickness in millimeters. While the first is a material-specific constant, the latter is a design choice or requirement. As such, depending on the part's complexity, the cycle time can take up to two minutes.
As a manufacturer, it is preferable to maintain the cycle time to as low as a number as possible, since that translates into the production of more parts in a given time.
Mold cavitation cost, another factor in price per part rate, increases with the number of cavities. Cavitation is the amount of identical cavities that produce parts per mold. The injection mold itself can cost thousands of dollars.
Mold cavitation is related to part size and design. If your part is relatively simple, single cavity molds are usually more affordable. However, if the part's geometry allows it, it is preferable to go for multiple-cavity molds to speed up the production process (making production less expensive over time). Larger parts may, however, not allow for this.
You can either buy a ready-made injection mold or have one made for you. Ready-made mold use is a common practice and the less expensive option, especially in the electronics industry since standardization is quite prevalent. You can also have one produced for you, which is better for unique designs.
Another aspect to keep in mind is that for custom injection molds, the geometry has to be compatible with the machine used by the manufacturer. This constraint may affect your project (and possibly design), so it is best to make sure the company you are interested in can fulfill the order.
Plastic weight cost includes both the plastic formed into parts and the hardened plastic left over in the mold. You'll also have to cover the cost of the plastic weight, not only in the parts but in the runner, sprue, and gate as well (the runner and sprue are channels molten plastic flows through to get into the mold, while the gate prevents plastic from flowing out once it's inside). For example, if you end up with 4lbs of parts, and 1lb of leftover plastic that hardens in the sprue and runner, you'll pay for 5 lbs.
Set scrap rates will also go into the final cost of injection molding. These are for purging the plastic injection molding machines of previous plastics from the barrel and screws as well as reloading them with your plastic.
Mold setup costs include optimizing the process as well as physically setting up the materials and machinery to create your parts. These are part of the final price per part. The process will be optimized, and there may be some setup time that goes into preparations, which most companies will charge as its own flat fee. This may encompass processes like drying the resin, hanging the molds, arranging water lines, external troubles, and any type of sensors in the mold. It may also include any type of special cooling required or specific gating scheme that acts as a hot manifold system (which keeps runners hot enough to keep the plastic in them liquid).
If you want to learn more, please visit our website Quenching Furnace.