An Overview into Dough Dividers & Dough Rounders

27, Nov. 2024

 

An Overview into Dough Dividers & Dough Rounders

An Overview into Dough Dividers & Dough Rounders

Saving You Time While Increasing Product Output

Bakeries have to produce large quantities of dough - but many don't have the time or the workforce to do it efficiently. However, if your facility could take large amounts of dough, cut it down into smaller pieces and knead those portions for proofing, your operations would reduce labor costs and save time during production. By incorporating dough dividers and dough rounders, you will heavily increase your output while maximizing product consistency.

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In this article, we'll go over the following:

- Define the type of equipment

- Where to find in a production line

- Favored Manufacturers

- Benefits and Features

- Industries used in

- Summary

What are dough dividers and dough rounders?

Dough Divider

Dough dividers take a large quantity of dough and divide it into pieces of equal weight or volume.

With automatic dough dividers, the dough is fed into a gravity hopper and is then metered into the divider chamber or extruder.

Smaller operations tend to use manual dividers. With these units, you place the dough underneath the divider and pull down a hydraulic arm to divide the dough into multiple pieces.

[Source: Mila Lin YouTube] 

Dough dividers can have a wide range of pockets capable of producing one to 36 individual dough pieces.

Dough Rounder

A dough rounder kneads and shapes portions of dough for proofing. They are used to round products like bread, buns, tortillas and other bakery goods.

The most common type of rounder is the conical rounder, where the dough travels in a spiral pattern around a center axis. This step usually comes after the dough has exited the dough divider.

The two types of rounders:


Conical Dough Rounder:

- Commonly used in the industry

- Rotating cone shape

- Used for soft and medium-type doughs


Cylinderical Dough Rounder:

- Rotating tower shape

- Also used for soft and medium doughs

The main difference here is the structure of the two. Both rounders perform the same function.

Where to find in a production line

Upstream Equipment

- Ingredient storage

- Mixers

- Dough hoppers

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- Dough elevator

- Feed belt

Downstream Equipment

- Conveyors

- Rollers

- Rotary Die Cutters/Moulding

- Proofer

- Ovens

- Cooling Tunnels

- Metal Detectors

- Wrappers

[Source: HM Notes]

Dividers and Rounders for Automation

Automatic dividers and rounders are found in high-volume production facilities. In these types of operations, the dough comes through a gravity hopper and is divided into separate pieces. The dough then exits the divider and is conveyed into the rounder. Some rounders have a flour duster component to keep the dough sticking during discharge.

[Source: Martina Yuan YouTube]

Preferred Manufacturers

- Konig

- Peerless

- WP Bakery Group

- Reiser

Industries used in

- Bakery

- Pastry

Summary

Dough dividers and dough rounders allow your operation to produce a high volume of dough while maintaining a uniform product. Dividers take a large amount of dough and cut it into smaller, manageable pieces to enter the ovens on production lines. Rounders knead and shape the dough, preparing it for proofing. Adding these pieces of equipment to your facility will allow you to cut down on the time it takes to create complex bakery products without compromising consistency.

If you want to automate your bakery's production, click here to contact our Integration team. They'll help you get the most out of your production line.

To purchase a dough divider and dough rounder for your facility, contact our sales team by clicking the button below.

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Industrial Dough Dividers & Rounders in Munster, IN

How Industrial Dough Dividers & Rounders Help Businesses

At AM Manufacturing in Munster, IN, we understand the critical role that efficiency and consistency play in the food production process. Implementing dough dividers and rounders in your operations can lead to significant time and cost savings, enabling you to meet growing demand while minimizing waste and reducing labor costs. These machines are designed to ensure uniformity in dough portions, resulting in improved product quality and consistency across batches. As your partners in food production, we are dedicated to explaining the many advantages of utilizing this state-of-the-art equipment tailored specifically for your business needs. Our commitment extends beyond just providing quality machinery. We aim to support your operational excellence. We invite you to keep reading to discover essential insights on how investing in dough dividers and rounders can enhance your business.

What Do These Dough-Processing Machines Do?

At AM Manufacturing, our industrial dough dividers and rounders are designed to make the dough preparation process quicker, easier, and more uniform. These machines automate the division and rounding of dough, ensuring each portion is consistent in weight and shape. Unlike manual methods, which can be time-consuming and prone to human error, this equipment can deliver precise measurements with minimal waste, allowing quick adjustments for different recipes. This equipment not only streamlines production workflows but also frees staff for other critical tasks, enhancing overall efficiency and product quality. With our dough dividers and rounders, your business can effortlessly achieve precision, speed, and consistency.

Benefits of Automatic Dough Dividers & Dough Rounders

When investing in production equipment, dough dividers and rounders are among the best choices to make food production easier. This equipment can streamline your dough processing while ensuring portions are even in size and shape. AM Manufacturing has been a longstanding authority in labor-saving dough equipment, including dough divider machines and rounders. We proudly offer quality equipment like these examples because of their multitude of advantages for food production professionals. You deserve dough-processing equipment that simplifies your efforts and adds value to your business. We've described some essential benefits you gain with AM dough dividers and dough rounders to help you feel more confident about including them in your collection:

Contact us to discuss your requirements of Hamburger Production Line Factory. Our experienced sales team can help you identify the options that best suit your needs.