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As a common part in machinery, gears must bear huge friction during work. Many manufacturers use high-frequency induction heating machines to quench and heat-treat gears, and the quenching effect is particularly good. The high-frequency induction heating machines produced by our company are not only very popular in China, but also exported to India, Brazil, Australia and other countries and regions.
Advantages of high frequency induction heating machine
1. Complete protection: there are alarm indications such as overvoltage, overcurrent, overheating, and water shortage, and automatic control and protection.
2. IGBT module is used to save energy and electricity: it saves 30% electricity compared with tube type, and saves electricity 20% compared with thyristor intermediate frequency.
3. Fast heating speed: induction heating, no oxide layer, small deformation.
4. Small size: split structure, light weight, easy to move and install.
5. Environmental protection: no pollution, noise and dust.
6. The effect is good: the heating is very uniform (you can also adjust the density of the induction coil to make each part of the workpiece obtain the required temperature), the temperature rises quickly, the oxide layer is small, and there is no waste after quenching.
7. The temperature and heating time can be precisely controlled, and the processing quality is high.
8. Strong adaptability: it can heat various workpieces.
Applications of high frequency induction heating machine
1. Diathermy heat forming
A. Hot rolling and hot rolling of various standard fasteners and other mechanical parts, hardware tools, straight shank twist drills. Round steel with a diameter of 16mm can be extruded after heating for about 3-5 seconds.
B. Heating and annealing metal materials, stretching, embossing and so on. Such as steel pipe stretching, bending, hammering, iron wire, steel wire heating nail making, annealing, stretching, and expansion of stainless steel products.
2. Brazing
Welding of all kinds of hard alloy cutter heads, turning tools, milling cutters, planers, reamers, diamond saw blades and saw teeth. Welding of grinding tools, drilling tools and cutting tools. Composite welding of other metal materials. Such as brass, copper parts, valves, stainless steel pot bottoms, etc.
3. Heat treatment
Surface, inner hole, partial or overall quenching, annealing, tempering, etc. Such as hammers, knives, scissors, pliers and various shafts, cams, sprockets, gears, valves, ball studs, etc. And the quenching of large machine tool guide rails and ductile iron, many foreign manufacturers of sprockets and machine tool guide rails have adopted our equipment for heat treatment.
4. Metal smelting
Such as smelting gold, silver, copper, etc.
5. Other heating fields
Heating film for plastic pipes, cables and wires. Aluminum foil sealing used in food, beverage and pharmaceutical industries, preheating expansion of metal, etc.
Model NO.
JJ-GP60X
Type
Induction Heating Machine
Certification
CE, RoHS, SGS
Structure
Vertical Type
Brand
Jianjin
Input Power
60kw
Input Voltage
Three Phase 380V, 50-60Hz
Oscillation Frequency
30-100kHz
Net Weight
42.8/37.3kg
Certificate
Ce RoHS SGS
Used for
Quenching, Annealing, Welding, Melting, Forging
Color
Black+Green
Name
Gear Hardening Machine
Model
Jj-Gp60X
Application
Hardening Metal
Trademark
Jianjin
Want more information on pot high frequency annealing supplier? Feel free to contact us.
Transport Package
Carton+Wooden
Specification
63.5x31x62.5cm/47.5x29x38.5cm
Origin
China
HS Code
Main characteristics
high frequency induction annealing device for stainless steel vacuum pot
1. Adoping MOSFGT and IGBT inverting device, tracking frequency automatically
2. High frequency, heated quickly, its power consumption is only 20%~30% of eletronic tube induction heating machine and other heating style.
3. Security and reliability, the equipments have the secure voltage and it's secure to operate
4. Manual, automatic regulating automatically, it can protect itself from over voltage, over current, lack of water, phase fail, over hot, etc
5. It has no open-fire, noise and pollution, be suit for the environmental protection and fire, improve the image of the company
6. Recommend usage: Weld, forging, hot cooperate, melting, quenching, anneat etc
Technical Parameters
Our front panel use new digital LCD display have advantage as follows:
1.it has manual mode
2.it has automatic mode
3.it has clock
4.it has timing function(with millisecond)
5.it has count function
6.it is more convenient to adjust and use.
7.it can be accurate to microseconds
Production process:
Heat treatment for various hardware and tools, such as plier, wrench, hammer, ax,screwing tools and shear
Heat treatment for various automobile and motorcycle fittings, such as crankshaft,connecting rod, piston pin, chain wheel, aluminum wheel, valve, rock arm shaft,semi drive shaft, small shaft and fork.
Heat treatment for various electric tools, such as gear and axes.
Heat treatment for machine tools,such as lathe deck and guide rail.
Hardening for various hardware metal parts and machined parts, such as shaft,gear chain wheel, cam,chuck and clamp etc.
Heating for hardware molds, such as small-size mold, mold accessory and inner hole of mold.
Annealing of various stainless steel products, such as stainless steel basin,annealed and extruded can, annealed folded edge, annealed sink, stainless steel tube, tableware and cup.
Forging of various other metal work pieces, such as round steel, sheet/plate, pipe and others.
Welding of various meatal products,such as drill bits,cutter teeth,accessories,tool bit etc.
Packing details:
Company introduction
YongKand JianJin Electronics Co.,Ltd is a China based company with 12 years experience in special induction heating equipment region. Our R& D team has developed different induction machines for varied applications, and our machines have been successfully installed and commissioned all world wide.
We are a leading manufacturer of reliable, high quality induction heating equipments, that ensures an excellent payback on your investment. Besides, JianJin Electronics Co.,Ltd can provide specific application oriented equipment to meet individual needs of our customers and assist you with automation of the machines offered.If you have any interest in our products, pls do not hesitate any more, our staff will give you the best service at the first time.
FAQ:
1.which countries your products are exported to ?
Our products are sold all over the world and with related certifications.
2.How to install your machine?
We have paper installation instructions and videos ,we will teach till you learn it.
3.How about the warranty?
All our products have one year quality warranty,during the warranty time,the spare parts replacement is free,and we
provide life long time technical support and other assistance.
4.Which export port you use?
Any China port,commonly we will use Ningbo Shanghai port,can appoint as you like.
5.If I have paid but can not receive the goods,how should I do?
Alibaba international website is a famous trade platform and has been mature those years,every merchant on it has
paid large integrity fund,and we have China business licenses which can be checked on China official website or we
can show it to you,so that situation will never appear, please be assured.
6. How about the payment ways and delivery time?
30% deposit,70% before sending the goods(we will shoot total delivering process for customer's confirmation)and the
related papers.You can pay by T/T,L/C,western union or other ways.The small machinedelivery date is within 7 days,
the bigger one takes about 15days,we will delivery goods on time.
7.What is your nature of your company,dealer or factory?
We are manufacturer, warmly welcome to visit our factory.
Contact details:
Yongkang jianjin electonic equipment factory
:86--
Fax:86-579-
Cell:86-
Contact us to discuss your requirements of benefits of induction hardening. Our experienced sales team can help you identify the options that best suit your needs.