Filling machines or fillers are applied for packaging. They are mainly for the food & beverage industry, but for many other industries as well like the pharmaceutic industry, medicine industry, chemical industry, etc. These machines fill bottles, pouches, jumbo bags, cans, and other containers of all sizes and shapes for products. They have a quite wide range of applications. For example, nowadays, many things that people daily use are filled in bottles, whether it be Coca-cola, drink water, or oil used in the kitchen every day. Actually, all these products are manufactured with filler equipment through a large-scale process.

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When the consumer industry is prospering in a time, companies must improve productivity and save costs to keep competitiveness in the global market. Filling machines are great equipment to help factories to achieve this goal.

The importance of filling equipment

Because the filling equipment is fully automatic or semi automatic operated, it requires only a small number of labors to operate. This helps the company save money because it does not need to employ a lot of people. Since most liquid filling machines are automatic, they can be operated at the touch of a button. By mixing the conveyor belt at a very fast speed in order and symmetry fill bottles, liquid filling equipment has proven to be one of the advantages of the bottling company today. 

How many types of filler machines are there?

According to the actual demands of customers, we commonly classified filling equipment into these four types, powder filling machine, liquid filling machine, paste filling machine, and particle filling machine. And in accordance with filling machine types, there are auger fillers, flow fillers, vibratory weigh fillers, positive displacement pump fillers, tablet fillers, and tube filling machines. Different filling machines have different features and advantages. Besides, which type of filling machine to be used is determined by speed requirements, the type of product to be filled, resource availability, quality, technology feasibility, shelf life expectations, and many other factors.

Finding an amazing filling machine for your business

Finding a correct filling machine is a not simple question, it is the task of the company doing the packaging and also the manufacturer of filling machine. Which filling machine is better? This general problem, there is no simple answer Instead, each filling project must according to the specific project of uniqueness and specific features to answer the question. Besides, it is necessary to consider the future of products and packaging. Because an ideal filling machine at present may not ideal in the future. Therefore, check these tips to find an amazing filling machine.

# Current and future packaging technology

Packaging industry is the same as so many industries, such as the phone or tabletop industry. Manufacturers have struggled to find the fastest and the easiest and most reliable, the safest and the most sustainable packaging technology. However, with proper planning, filling machines are less likely to become obsolete. Updated components and upgrades can usually be added to existing machines, while downtime is minimal. Automatic filling programs may be updated from time to time and can replace nozzle pumps and motors to achieve greater efficiency and more reliable filling.

# Specific requirements

To find the ideal bottler for any packager, it is necessary to analyze the specific and unique needs of the project. Is the product being filled a thin, free-flowing product? Or is it a thicker, more viscous product? Another factor to consider is the required speed of the packing line. The speed of the filling machine must match or exceed that of the other packing machines that make up the system. Otherwise, it will not be able to produce the required number of bottled products.

#Changing needs and company growth

Related to technical change is the business customer’s changing needs. In the regional sales of the products of the company may become popular and extended to the national and even global consumer group. Obviously, this growth will be accompanied by an increase in demand, the need for more production many as regional customer base to produce products of the company are likely to use the semi-automatic filling machine. When is expected to grow (in most cases), can make the semi-automatic machine, so that adding the indexing system power conveyor and/or changing the PLC to the automatic machine is quite simple In other cases, can upgrade by adding additional nozzle automatic machinery, the four or six to eight head filling machine upgrade 10 head even 16 head filling machine.  

Conclusion

Taizy Machinery Co., Ltd is a professional packaging solutions provider. We design and manufacture various standard and custom filling machines to meet your requirements. Any problem please contact us at any time.

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Filling Solutions : Key Considerations for Food Filling Systems 

Learn How to Choose from Different Types of Filling Machines

One of the most critical aspects of the processed foods industry is the filling solutions and packaging of the items you produce. The right food filling system will minimize product loss and packaging inconsistencies, and help you remain compliant with applicable health and safety standards. 

However, with the availability of hundreds of different types of food filling machines, how will you choose the one that is best suited for your products and factory setup? 

Types of Food Filling Systems

• Flow Filling Machines: For liquids, oils, beverages, or other thin food products.
• Volumetric Filling Machines: With auger dosers for dry powdery mixes, such as flour, sugar, and cup dosers for products, such as rice or nuts. 
• Tablet Filling Machines: For products, such as candies that you may sell by number of pieces, instead of weight.
• Pump Filling Machines: Positive displacement or high-pressure filling mechanism for filling containers with a specific weight or volume. Ideal for heavy, gel-like or semi-liquid substances. 

Thanks to emerging technologies and advancement in robotics, food filling systems continue to evolve. Here’s a look at just a few types of filling machines that may be applicable to your products:

Top 5 Criteria for Selecting Food Filling Systems 

While you choose from an extensive range of batch feeding systems, volumetric fillers, scale fillers and more, here are some aspects to keep in mind: 

1. Ease of Sanitation: One cannot stress enough, the importance of cleanliness in the food processing industry. Check whether the filling machine is made from sanitary materials, such as 316 stainless steel, or food grade polymers. Additionally, evaluate the speed and ease with which you can remove and reinstall machine components for cleaning between the operating shifts.
   
   
2. Temperature Requirements: Certain filling machines require high temperatures during the filling process, or while maintaining sterility between operational shifts. However, the bulk density and viscosity of your food items could change with varying temperatures. Ensure that the filling system is compatible with the items you produce. 
   
   
3. Regulatory Compliance: The filling machine’s temperature requirements could play a role in its construct, materials, and components, which in turn could impact the quality or integrity of your products. Check whether the materials and design of the machine components are in line with the regulatory requirements or norms applicable to your industry.
   
   
4. Anti-Corrosion Properties: For most types of filling machines, you need to wash down the components with detergents or caustic chemicals. Evaluate whether the machine’s sensory and electrical system design is suitably watertight, and resistant to corrosion. 
   
   

5. Customization Capability: Installing a filling machine with minimum disruption to your existing production line would mean customizing the machines based on your actual operating requirements. Review the flexibility and customization capability of the food filling system that you shortlist.

Whether it is chunky salsas, runny vinaigrettes, dense sauces, delicate cut fruits, dry trail mixes, shredded meat, or some other processed food, the particulate content of each item is different. If you produce multiple types of food items, you may want to maximize your investment by installing a filling system that handles more than one type of product.

Enhance Your Line Efficiency with Multi-Fill’s Food Filling Systems

• Innovative design and smart features for dispensing clean, accurate portions of a wide variety of difficult-to-fill products.
  
  

• Capability to fill up to 120 cpm, depending on the container and conveyer configuration.
  
  
• Compatibility with a wide range of container systems, including continuous or intermittent motion, single or multi-lane containers, and vertical or horizontal bagging machines.
  
  
• Fast and easy cleaning with minimal moving parts, user-friendly disassembly, and quick belt release.
  
  
• Compliance with manufacturing standards stated by all major regulatory bodies, such as ANSI, FDA, USDA and CE.

As a recognized leader in food filling solutions, we serve a wide range of clients in the food processing industry, for products, such as pastas, cooked rice, cut vegetables, whole grains, meats, prepared salads, and pet foods.

Enhance the accuracy and efficiency of your food filling processes with world-class solutions from Multi-Fill. To explore our complete range of products, call 801-280-1570 or contact us online

At Multi-Fill, we pride ourselves on our unique volumetric filling machines and batch feed systems that can fill a number of products into any container, including trays, plates, cups, cartons, jars, pouches, cans and boxes. Here are a few highlights of our machines:

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