If you want to start a stone crusher plant business, find here a complete project plan guide on launching a stone crushing plant with costs, licenses, production process, and much more.
If you are looking for more details, kindly visit Crawler Crushing Station Manufacturer.
Stone crusher plant is a profitable venture for new entrepreneurs. The demand for quality stone chips is increasing day-by-day. Crushed stone is one of the main construction materials along with sand, cement, bricks and steel. You can break the crushed stone into various sizes like 35mm, 20mm, 12mm, etc for different uses. Crushed stone aggregates are essential for the construction of highway, airport, roads, bridges, housing, industrial building construction. Additionally, it is an essential item for other cement-based products.
Here are the 5 Steps to Start Stone Crusher Plant Business
1. Selection of mining area
Before starting stone crusher plant business, the survey about mining area is necessary. It is better to mining site with sufficient raw material and convenient transport.
1-1-1.Sufficient raw materials in the mining area. Fixed stone production line can be mined for at least 5-10 years. If choose mobile crushing plant, it has not strict requirement for mining area, as the crushing machines could move to another place easily.
1-2-2. The mining area is close to the stone demand market, and the transportation is relatively convenient, which is convenient for the transportation of stone products to reduce the cost.
1-2-1 The location of stone crushing plant should be at least 200-500 meters away from the main raw material area. When blasting, it will be safer.
1-2-2 The site of the stone production line is as flat as possible, and the finished material area is convenient for loading and transport by truck.
According to the different ownership of the mining area, we calculate the cost of stone crushing plant business is different. There are generally the following four kinds of mining ownership, we should calculate the cost according to different circumstances.
1-3-1. Own mine;
1-3-2. The mine you bought;
1-3-1. Lease mine (5 years, 10 years);
1-3-4. Partner with mine owners
2.Crushing plant operating license
Some operating licenses are necessary for stone crusher plant. They could be applied in the relevant department of local government. The application for the license and the purchase of the equipment can be done simultaneously.
2-1. Land Change Certificate: agricultural land changed to industrial land - from Material Planning Bureau (change if necessary)
2-2. Environmental certificate : Environmental Protection Bureau
2-3. Mining license and blasting license: Mining Bureau
2-4.Business Operation Permit: registered and issued by the local government department;
2-5. Safety Permit: Government Security Bureau
3. Mining and blasting
Required equipment: down-the-hole drill, detonator, explosives, breaker, etc.
When mining and blasting, it need to allocate the drilling distribution. Normally, the drilling whole is size with diameter 90-200mm and depth10-20m. And the drilling space is 2m at least.
Take capacity 200tph stone crusher plant as an example, it need three months based on blasting 50,000 cubic meters of raw materials each time.
4. Stone transfer and auxiliary equipment
Transfer tools: excavators, loaders, dump trucks
Auxiliary equipment: generator (diesel), weighbridge
According to the stone type, output and final particle size requirements, choose the appropriate supplier of mining machinery and equipment. The supplier will provide a complete set of stone crushing production line equipment process plan, equipment model and price list according to the demand.
In order to get a professional and complete solution, users need to provide the following basic information:
5-1. The type and hardness of raw materials (generally based on Mohs hardness);
5-2 Raw material feed size;
5-3 Finished stone material output size;
5-4 production capacity;
5-5 Other special requirements: control of discharge ratio; discharge grain type requirements; unconventional terrain; relatively scattered raw materials; steel structure foundation is required to be fixed, etc.
Optimal schedule for building a stone crushing plant
Baichy Machinery company is a high-tech mining equipment comprehensive enterprise, integrating R&D, manufacturing, sales and after-sales service, and passed ISO9001:2015 quality management system certifications. Our products have exported to more than 80 countries. For stone crusher plant, we make an optimal schedule for building a stone crushing plant.
1.After receiving the advance payment, our factory will place an order for production, and the production cycle will be 30-45 working days.
During this period, the user can level the crushing plant site, and start the blasting work if conditions permit
2.After the production is finished, pay the final payment. The transportation time is different due to transporting to different countries. And the customs clearance time after the goods arrive at the port of destination is about 7-10 days. the user can do the foundation during this period, user can make the foundation according to drawing.
Concrete foundation: the user shall prepare steel bars, cement, stones, large sand, cables, installation tools, etc.;
Steel structure foundation, the wheeled mobile station can wait for the equipment to arrive at the port to make the concrete base and outriggers;
3.Equipment installation, commissioning, engineer training: 15-60 days
Summary of
stone crusher plant investmentLand and machinery are the major fixed cost investment. Major working capital costs are raw material, manpower, and utilities. From above, we sum up the main investment cost for stone crusher plant as below:
1.Expenses for buying mines, renting mines, etc.;
2.Apply for an operating permit;
3.Drilling and blasting;
4.Auxiliary equipment: excavators, loaders, generators, etc.;
5.Stone crushing plant equipment;
5-1. Hopper
5-2. Pirmay crusher(Jaw crushers / Gyratory crushers / heavy hammer crusher)
5-3. Secondary crushers(impact crusher / cone crusher / hammer crusher)
5-4. Vibrating screen completes with all fittings.
5-5. Loader for carrying crushed material.
5-6. Belt conveyor system
5-7. Dust collector with motor
5-8. Electrical control cabinet system
5-9.Spare jaws, jigs, fixtures and tools
6. Costs of customs clearance and transportation;
7. Foundation installation costs: cables, steel bars, cement, sand, steel plates, labor, etc.;
8. Daily operating costs of the production line: diesel generators, excavators, loaders, dump trucks, labor, equipment maintenance, etc.;
They crush stones which are then used for a variety of industrial purposes. Your stone crusher business plans should not focus on what services your business will provide, but instead how you intend to enter the market and generate profit. Call us now for a free consultation.
FAQ:
Starting a stone crusher project requires a detailed business plan. You should include an executive summary and market research. Stone crushing plant consists of vibrating feeder, jaw crusher, cone crusher, impact crusher, vibrating screen, belt conveyor and electric control panel etc. Its designed throughput generally is 50-600 t/h. It can be adopted to almost all types of materials from stone production to various ores crushing.
Project cost will depend upon desired quality as well as quantity of of end product as well as infrastructure facilities available at proposed project site. Find a professional engineering company and stone crusher manufacture, like Baichy Machinery company to get a detailed quotation for your budget reference.
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Crawler mobile stone impact crusher aggregate rock crushing line mobile stone crusher plant prices
Contact us to discuss your requirements of mobile crushing station for sale. Our experienced sales team can help you identify the options that best suit your needs.
Advantages of crawler crusher
1. The biggest advantage of the crawler mobile station is that it is easy to move. Compared with the tire mobile station, the crawler mobile crusher adopts a full-vehicle configuration and has its own mobile unit. It does not need to be dragged by the front like the tire station, so it is easy to move. It is more convenient. If the customer's project often needs to be transferred, and the local production needs to be replaced in half a year or a year, the cost of choosing a crawler mobile crusher will be a little less than that.
2. Each vehicle of the crawler mobile crusher has a power system with its own power. The half-track mobile crusher has its own generator set for crawler walking, and other equipment is powered by mains power; the fully hydraulic crawler mobile station is driven by a hydraulic motor, and its own power system supplies power to the whole machine through fuel consumption. In other words, the project site is in a mountainous area or an area where the power supply is inconvenient, which is more suitable for crawler mobile stations.
3. The crawler mobile crusher has a larger contact area with the ground and does not require civil foundations at all. We all know that the essential cost of civil engineering for the project is also relatively large, and the crawler mobile station that does not require civil engineering can reduce the cost of civil engineering accordingly compared with customers who often need to transfer.
Product Advantage
The mobile crushing crusher comprises a mobile crushing and screening system, including a primary crusher, a secondary crushing and screening station, and a conveyor. Each level of crushing station is an independent working unit, which can complete its own tasks. Different responsibilities. The mobile station is flexible, convenient, and highly mobile, which can save a lot of infrastructure and relocation costs; it can crush materials on site and move with the advancement of the raw material mining surface, thereby greatly reducing the transportation cost of materials.
1. Convenient transportation and wide application range.
The sand crusher in the construction waste crawler station can be moved to other places at any time, which is beneficial to shorten the sand-making cycle and promote the progress of the project. Suitable for climbing and walking on wet ground.
2. Small size, high intelligence.
The crawler drive and remote control systems are used to control the operation of the equipment remotely. Plus, it's relatively small, perfect for working in tight places.
3. Closed and environmentally friendly, the effect of sand making is good.
This mobile sand-making line comprises a crawler chassis, sand making machine, and other auxiliary equipment (electrical control system, alarm device, and dustproof device). According to different discharge requirements, it can produce coarse, medium, and fine aggregates, with a good sealing effect and less dust and noise pollution.
Product Description
Crawler jaw crusher Performance advantage
The crawler jaw crusher is one of the many products of the Baichy Heavy Industry. Different from other mobile crushing stations, its main engine is a C series jaw crusher, which is a new type of crawler jaw crusher with the largest crushing capacity and crushing ratio in China. Mobile crushing machinery.
1. Main crusher with non-welded structure;
2. Hydraulically adjust the size of the discharge port;
3. The feeding system can be customized according to the customer's on-site working conditions;
4. It adopts crawler-type moving parts, a high-power traveling motor, strong horsepower, safe and reliable;
5. Equipped with a generator set to meet the normal operation requirements of complex situations such as no electricity or power failure, to ensure normal operation and reduce losses.
Crawler jaw crusher Performance advantage
The crawler mobile cone crusher is a mobile machine equipped with a crawler-driven chassis. The equipment required for the production line can be reasonably installed on the crawler mobile frame. For Baichy Heavy Industry, which has been established for more than 20 years, the research and development direction is based on the needs of users. Therefore, Baichy Technicians can configure equipment according to user needs, and customize this crawler-type cone crusher mobile crushing station for users, such as customizing suitable cone crushers, vibrating screens, motors, and other equipment in strict accordance with the actual conditions of the production site, with large processing capacity and large capacity. , high production efficiency, strong adaptability, and so on.
1. Integrated operation can eliminate the obstacles brought by the crushing site, environment, and complicated basic configuration to the customer's crushing operation;
2. A return system and a detachable double-layer grading screen are added, so there is no need to recycle or classify materials, which is more worry-free;
3. The crushing operation is driven by electricity, saving energy costs and greatly reducing the maintenance cost of the hydraulic system;
4. It can be used in mines, coal mines, earthworks, urban infrastructure, roads, or construction sites, and has a wide range of applications.
Crawler screen Performance advantage
The crawler mobile screening plant is a high-efficiency screening equipment. The interchangeable screen design can quickly adapt to different purposes, and the heavy-duty frame design can ensure high efficiency and stable screening operations under harsh conditions. The crawler-type mobile screening station has the advantages of a solid structure, large output, wide application range, strong processing capacity, and convenient transportation. It is very suitable for operations in complex terrain areas such as narrow sites and urban demolition. It adopts oil-electric hybrid and full-hydraulic drive mode, and through wireless remote control, it is very easy to drive the screening machine to the trailer and transport it to the work site. The whole machine is equipped with a fully automatic vehicle-mounted folding belt machine, which can quickly realize the transition from transportation to working status and can be put into production after a quick setup.
Technical Data//Model
YG938E69LD
According to the requirements of customers, all levels of crushing and screening equipment can be rationed, and the whole machine-optimized design, fully ensures the quality; Generator set can be equipped to meet the normal operation requirements in complex situations such as no power or power cut, to ensure continuous operation and reduce losses.
Baichy headquarters is located in the industrial park in Jiaozuo City. It covers a total area of 200,000 square meters, including 150,000 square meters of standardized workshops. There are more than 200 sets of various large and medium-sized metal processing lathes, riveting machines, welding equipment, and assembly equipment. We have more than 500 workers, including more than 20 middle and senior technicians. Baichy is mainly focused on 4 series of products: stone crusher machines, sand-making equipment, powder grinding mills, mineral processing equipment, and their spare parts. Every year, Baichy can turn out 1,000 sets of crushers and 10,000 tons of crusher parts.
Through the international mining machinery exhibitions, We have demonstrated our professional equipment, technology, and thoughtful service to customers from all over the world.
Baichy always adheres to the "quality assurance, sustainable development" of the enterprise purpose and "customer first, mutual benefit and win-win" as the business principle.
FAQ
1. Are you a manufacturing or trading company?
We are a factory, established in 2003.
2. How long is your delivery time?
7-10 days for the stock, 15-30 days for the mass production.
3. What is your payment method?
30% deposit in T/T advance, 70% balance before shipment.
4. How long is the warranty? Does your company supply the spare parts?
One year. Spare parts for you at the lowest cost.
5. If I need the complete crushing plant can you help us to build it?
Yes, we can help you set up a complete production line and give you related professional advice. We had already built many mining projects in China & Overseas.
If you want to learn more, please visit our website vibrating screen feeder.