Replacing hydraulic lifts with MRL, what is the advantage?

29, Apr. 2024

 

Replacing hydraulic lifts with MRL, what is the advantage?

Hydraulic lifts are often used for low-rise or low-usage applications as they often provide a lower cost option to either traditional traction or AC powered drives configured in a machine-room-less (MRL) solution. Hydraulic lifts are often specified for residential properties and for 2 and 3 story shops and stores. Temple Lifts often installs and modernises these types of lifts over a range of sectors including the two mentioned.

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However, when it comes to factors such as energy saving, more environmental or high-usage applications, including faster speeds then MRLs (Machine-Room-Less Lifts) are often the chosen solution. A big advantage of an MRL system is that it eliminates the need for the machine room. This is because the drive motor is placed at the top of the lift shaft, above the lift car. As a result, the whole system is more space efficient and saves costs related to the construction of the machine room. Conversely, in the case of hydraulic lifts, the hydraulic hose is often required to run through the wall, floor or the ceiling from the machine/hydraulic tank room to the lift shaft. Hence space (a machine/hydraulic tank room) is needed to accommodate the equipment.

Today MRL systems have become one of the most popular options for lift owners irrespective of market sector and Temple Lifts has installed new MRL lifts and replaced both traditional and hydraulic equipment with this well-established system. Most recently we have undertaken full replacement projects (hydraulic to MRL) in a group of commercial properties at Tottenham Court Road and St. Swithins Lane. Both have involved a number of hydraulic lifts being replaced with MRL systems, one in particular requiring destination control as a feature of the new installation. So if you are considering a refurbishment or replacement of an existing lift irrespective of drive technology Temple Lifts have the expertise and experience to help guide you through the project from concept to completion.

Traction vs. Hydraulic

Unless you’re able to see the mechanics going on behind the scenes, it’s difficult to know which type of elevator you’re riding in. Each elevator type has a specific purpose and is designed for different kinds of transportation. The two most common types of elevators are traction and hydraulic. What’s the difference and how does it affect your building? Continue reading to learn more, including how to choose the best fit for your property.

 

Differences Defined

Both traction and hydraulic elevators lift passengers and cargo, but they do it in very different ways. 

Traction elevators are raised and lowered by a system of cables and counterweights. While using steel ropes or belts over a deeply grooved pulley to pull the car up, a counterweight is used to balance the weight of the car and the passengers inside it. They are the most common type of elevator and can either be geared or gearless. 

Geared elevators have a gearbox attached to the motor that turns the hoist sheave and moves the rope. They are driven by alternating current (AC) or direct current (DC) electrical motors and their maximum speed is 500 feet per minute. 

Gearless elevators have a sheave that’s directly attached to the end of the motor. These models can reach speeds up to 2,000 feet per minute and can travel a great distance. 

Hydraulic elevators are powered by a piston that travels inside of a cylinder. An electric motor pumps oil into the cylinder to move the piston, which then lifts the elevator car. The hydraulic fluid has traditionally been petroleum-based but can now be replaced with biodegradable fluid to decrease the environmental impact. Hydraulic elevators can either be holed or holeless. 

Holed elevators require a drilled hole and the hydraulic cylinders are placed inside of the hole. As the fluid is pumped into the cylinder, the car rises. As the fluid returns to the reservoir, the car descends. This allows up to 60 feet of travel.

Holeless elevators don’t require a drilled hole and instead use a direct-acting piston to raise the car. These elevators are ideal for existing buildings or areas where drilling would be too difficult or expensive. The maximum travel distance is 40 feet. 

Machine-Room-Less (MRL)

Machine-room-less elevators, commonly referred to as MRL, are types of elevators that don’t require a machine room. They can either be traction or hydraulic. With MRL traction elevators, the hoisting machine is installed either on the top side wall of the hoistway or at the bottom. MRL hydraulic elevators have the machinery, which includes the pump, installed on the elevator pit.

 

Pros and Cons

Now that we’ve covered the differences between the elevator types, let’s take a look at the advantages and disadvantages of each. 

Traction Pros:

  • Uses less energy 

  • Smoother ride 

  • Ability to travel at high speeds 

Traction Cons: 

  • Typically more expensive 

  • May be difficult to maintain 

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Hydraulic Pros:

  • More affordable to install 

  • Less expensive to maintain and repair 

  • Occupies less space in the building 

  • Capable of carrying heavy loads 

 

Hydraulic Cons:

  • Slow speeds

  • Uses more energy 

  • Negative environmental impact if petroleum-based fluid is used 

  • Oil may leak into the ground and cause pollution in ground water


MRL Pros:

  • Saves building space 

  • Uses less electricity 

  • Slightly cheaper 

MRL Cons:

  • Typically louder 

  • Lower life expectancy of equipment 

  • Chance of motor damage in bottom drive MRLs in the event of pit flooding 

 

Overspeed Governors

The overspeed governor is a device that stops an elevator in the event that it starts traveling beyond an acceptable speed. These are required in buildings with traction and roped hydraulic elevators. Frequent maintenance to make sure that the overspeed governor is in proper working order is essential to elevator safety.

 

Which One Do You Need?

After taking a look at the pros and cons of each elevator type, you might be trying to figure out which one is the best fit for your building. Your budget, the building’s available space, the number of floors and the building type are all important factors to consider. Hydraulic elevators are most commonly used in low to mid-rise buildings, as they’re slower and take a lot of energy to raise. Traction elevators are the best fit for high-rise buildings, as they operate at great speeds, travel great distances and consume less energy (especially gearless since the maximum travel distance is 2,000 feet per minute). If you’re low on building space, MRL elevators might be something to consider as well. The best and easiest way to ensure your elevator meets all of your requirements is by working with a professional. If you have an upcoming elevator installation or replacement, our team can work alongside you to make sure you choose the one that makes the most sense for your building, space, budget and design concept.

Are you interested in learning more about 20m Aluminum Alloy Elevator? Contact us today to secure an expert consultation!