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Also known as zip ties, cable ties are fasteners that bundle your cables and wires together to keep them organized and prevent damage. They come in different sizes, lengths, materials and even colors. The different uses of cable ties vary across industries, but what they all have in common is that they're the most effective way to manage your cables.
Scottish-born Maurus C. Logan, who worked at Thomas & Betts, invented cable ties in . He got the idea while touring an aircraft facility, noticing how difficult and complex the job of wiring was. It involved thousands of feet of cabling manually secured with knotted, wax-coated, braided nylon cord, leaving the workers' hands with deep cuts and callouses. This is an example of a simple invention having a profound effect on lives.
Materials play a large role in determining which solution is right for your application. You'll find durable cable ties in these materials:
Nylon produces a high-strength zip tie with good thermal and abrasion resistance. It also resists fuels and most chemicals. Nylon 6/6, the grade most often used for cable ties, meets UL94 V-2 flammability ratings and can operate in temperatures as low as -40°F. Typically, a nylon zip-tie melting point is 185°F.
Nylon cable ties can be heat stabilized for continuous or extended exposure to high temperatures of up to 250°F. The manufacturing process can also produce UV stabilized ties for outdoor use. For example, you can have the same cable tie, but manufactured for different applications.
Example:
Nylon standard cable ties, releasable
Outdoor use
Indoor use
Natural'
Black UV stabilized'
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If you're looking for chemical resistant cable ties, consider polypropylene (PE). It resists acids, polyhydric alcohols, neutral salts and basic salts, making it a better choice in this instance than nylon. It does have a lower tensile strength than nylon 6/6, but it's also more flexible. Polypropylene can also stand up to UV exposure.
Just as you can get the same cable tie formulated differently, you can get the same cable tie in different materials. For example, beaded cable ties are available in nylon or polypropylene.
View our range of polypropylene cable ties
Low density polyethylene (LDPE) has a high-ductile nature and less-than-average tensile strength. As a material for cable ties, it's not commonly used. However, it stretches and conforms well to surfaces and has excellent chemical resistance to dilute and concentrated acids, alcohols, bases and esters, so it has its uses. For these reasons, it's often used for ties that are meant to bundle cables temporarily.
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Stainless steel cable ties provide high tensile strength. They can also stand extremely high temperatures, from '328°F to °F. There are two types of stainless steel used in cable ties: 304 and 316. Type 304 is used for general purposes, with both indoor and outdoor applications. When corrosion is a threat, it's Type 316 you need.
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For more High-temperature cable tiesinformation, please contact us. We will provide professional answers.
Learn more about the tensile strength of cable ties in our expert guide.
Now that you understand the difference in materials, let's look at applications. It also might help you to read Cable management ' the design engineer's application guide
Ties are available as single-use and reusable. You can remove zip ties without cutting if they're single-use, but it will slow down your processes to open them. To open a traditional tie:
We advise you not to re-use a single-use tie too many times. The more you open and retie them, the quicker the ribs, or teeth, will wear down. Another issue is the locking mechanism itself. Its grip loosens over time when you push or pull against it multiple times.
Free CADs are available for most solutions, which you can download. You can also request free samples to make sure you've chosen exactly what you need. You might find The ultimate guide to cable management helpful. If you're not quite sure which solution will work best for your application, our experts are always happy to advise you.
Whatever your requirements, you can depend on fast despatch. Request your free samples or download free CADs now.
Questions?
us at or speak to one of our experts for further information on the ideal solution for your application 800-847-.
The humble cable tie ' sometimes called zip tie ' may be one of the handiest, least celebrated tools.
What a long way the cable tie has come in 60 years! Originally created back in to secure wiring bundles and harnesses in aircraft, today's cable ties have tens of thousands of different industrial, office, recreational and home applications.
Durable and easy to use, not only are cable ties used for wire bundling, they're also used for security. Cable ties are often placed on the doors of truck trailers to prevent cargo tampering and to prove that truck trailer doors were not opened after leaving the dock of the original shipper . So while most of us are familiar with the more common cable ties, other highly specialized variations exist. Each operates, however, in the same basic manner.
Cable ties come in as many variations as there are differing types of service requirements. Depending on where and how you'll be using your cable ties, strengths range from light duty up to extra heavy duty. Consider the different construction materials, including metals and nylons, lengths, locking styles, tensile strength, temperature rating, whether they'll be used indoors or outdoors and the diameter of the wiring bundle they'll be wrapping (if applicable). We've included several of the basic cable tie types below. Our Dedicated Account Advisors will be glad to help you find the ideal solution for your needs.
The most common zip tie is the Nylon Cable Tie. Standard nylon comes in everything from light duty (you can snap it with your hands) to heavy duty thick nylon that is quite durable. While they come in a myriad of colors, white and black are the most common. A minimum of 2% carbon black is required for standard nylon zip ties, which provides a high degree of UV resistance for outdoor use.
When it comes to high heat application, Stainless Steel Cable Ties are often the answer. Automotive uses include exhaust wraps and repairs, as well as securing heavy items, up to 400 pounds. These ties do not use a lever lock, instead they have a ball lock or resistance locking mechanism. Because Stainless Steel ties are not a single piece, it's possible to damage them if you over tighten the head.
Aluminum Cable Ties are typically found in industrial environments where durability is important. They are lightweight, non-flammable, UV resistant and can withstand extremely high and low temperatures, making them particularly useful for challenging environments. Uses include cable, conduit and equipment bundling, attaching marker plates for pipe identification and many other applications.
Releasable ties are available for just about every type of cable tie. They're designed to be reused, so they do not lose strength when released like typical nylon cable ties.
Whether used for securing a latch or restraining a suspect, security cable ties are a necessary component. Though they can still be cut, they're typically thicker and more durable than standard nylon ties. For law enforcement, cable cuffs even have two locking heads, one for each wrist. These are tamper-proof, so they can't be easily unlocked with a pin. Other types of security ties have tamper-proof heads and may also include sealing serial numbers.
Radiator cable ties are an example of a specialty tie designed to go through the fins of a radiator to secure cooling fans and other finned coolers (oil, transmission, and A/C) to the radiator. Other specialty ties have screw mount holes molded into them for positive mounting with a screw.
The food industry uses cable ties, though this can present a problem, as you would not want an errant piece of tie ending up in prepared food. To eliminate this, all food-grade ties are blue and have metal particles in the nylon itself. This allows them to trip metal detectors that scan containers.
Halar (ECTFE, Ethylene ChloroTriFluoroEthylene) is chemical resistant and should be used where corrosive acids are present in high concentrations and temperatures.
Made from ETFE (Ethylene tetrafluoroethylene), Tefzel ties are resistant to radiation and high temperatures.
Using a cable tie is a breeze. It's as simple as loading the small tail into the head and pulling. You will hear clicking when the tie is correctly loaded into the head. It is possible to put the tie together backwards, where the locking ramps are upside down and not making contact with the lever. This does not damage the tie; it just won't work until you flip it over.
The most important thing to know when using cable ties is to make sure your application matches the ties you have. If you are securing some wires of a component under the dash, a standard tie will work great, but light duty ties are only good for a few pounds of pressure. It's a good idea to keep a few different grades of cable ties on hand for every situation you may face.
We take cable ties pretty seriously here at Imperial Supplies. Which is one reason we stock such a depth and breadth of products. In addition to one of the fleet supply industry's widest varieties of cable ties, we also stock complete cable tie kits and assortments, gear ties, cable tie guns and tools, mounts and clips, hook-and-loop cable ties and much more.
We'll be happy to answer your questions around any cable tie product. Simply Contact Us directly at any time during business hours (6 am to 6 pm) by or Instant Chat. If you'd prefer, send us an , or connect with us on Facebook, YouTube, LinkedIn or Twitter.
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