After the specific preparation of a paste, the actual manufacturing of the sheet happens in the continuous machine, whose final product are the huge rolls of tissues.
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Tissue products include all types of paper for hygienic-sanitary use, such as toilet paper, kitchen rolls, napkins, facial tissue, and much more.
After the specific preparation of a paste, the actual manufacturing of the sheet happens in the continuous machine, whose final product are the huge rolls of tissues.
Tissue manufacturing requires a machine with these characteristics, which generally consist of:
1. Forming section
2. Press section
3. Drying section.
If you're concerned about buying the best tissue paper-making machine, keep reading this blog post.
If you're considering purchasing a tissue paper-making machine, there are a few factors you should consider before making a final decision. Here's a guide to help you select the best tissue paper-making machine:
The production capacity of the machine is the most critical factor to consider when purchasing a tissue paper-making machine. The machine's production capacity determines how much tissue paper it can produce per hour.
You should choose a machine with a production capacity that meets your needs. If you need to produce a large volume of tissue paper, you should opt for a machine with a high production capacity.
The quality of output is another important factor to consider when purchasing a tissue paper-making machine. The machine should be able to produce tissue paper of high quality, which is soft, absorbent, and comfortable to use. You should look for machines that have good reviews for producing high-quality tissue paper.
The power consumption of the machine is also an important factor to consider. You should choose a machine that is energy-efficient and has a low power consumption. This will help you save on energy costs in the long run.
Maintenance and servicing are essential for the long-term performance of the machine. You should choose a machine that is easy to maintain and service. Look for machines with simple designs that are easy to clean and repair.
The cost of the machine is also an important factor to consider. You should choose a machine that fits within your budget. However, you should not compromise on quality for the sake of cost. You should look for a machine that offers good value for money.
The warranty offered by the manufacturer is also an important factor to consider. Look for machines that come with a warranty, as this will give you peace of mind and protection against any defects or malfunctions.
The brand reputation of the manufacturer is also important. Look for manufacturers with a good reputation for producing high-quality tissue paper-making machines.
The tissue paper machine is one of our specialties. We are professionals in the manufacture of paper machines for tissue paper mills, from their design to their construction. We offer fully customized tissue machines for our clients.
We manufacture and supply complete tissue-making machines as independent sections and complementary equipment to the existing plant. Check here to order yours.
This might seem like a no-brainer, but a detailed spec sheet is the first and most important step in ordering the right equipment and finding a manufacturer. When your manufacturer knows your production volume, materials, process requirements, electrical needs and other requirements, they can build a system that fits seamlessly into your facility. The more specific your spec sheet, the more accurate the build. For this reason, one of the first questions to ask your equipment manufacturer is whether or not they can build the spec for you.
Make sure your spec sheet includes following:
Production amount
Electrical rating
Environmental hazards (combustible dust, extreme heat, moisture etc.)
Material hazards (caustic materials, respirable dust hazards etc.)
Build material requirements (stainless steel, food grade, polyethylene etc.)
Sanitation regulations
Safety requirements
Upstream and downstream system operations
Its essential to ask your manufacturer the right questions, but its also important to address their questions as well. If the manufacturer doesnt ask for any clarification about your spec or requirements, this might be cause for concern. Be wary of too many easy answers; make sure your manufacturer thinks about your constraints or potential obstacles as hard as you do.
From the small details to the big-ticket items, all of your specifications should be written in the quote. If its not written down, miscommunications between sales and manufacturing can happen and you get might not be what you thought. There are just as many important questions to ask manufacturers about the quote as there are about the build itself.
A lower price is tempting, but low-ball offers tend to pile on extra costs and frustration later on. Make sure you know the right questions to ask manufacturers about the price; how accurate is it? What could cause it to change? Are testing, delivery, and maintenance included? When comparing quotes, make sure all the same considerations are included on each.
If you, your technicians, manager, or client prefer certain brands of controls or other manufacturer components, ask if these are available. Make sure your manufacturer uses off-the-shelf components; specialized equipment can make later maintenance, upgrades, and repairs much harder and more expensive.
One of the best questions to ask manufacturers about your system is, who else uses it? Your manufacturer should be able to provide references you can talk to. When checking these references, make sure the system and process is the same. Remember that differences in the process, additional parts, or a system purchased more than five years ago might not be the same.
In addition to information about the system, the reference can also tell you about the manufacturer. Consider the following questions for your reference:
What system and process do you have?
When did you purchase it?
Have you seen any problems?
Was the purchase price the same as the quote?
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Did the manufacturer provide maintenance or assistance?
Was delivery on time?
After purchase, was the manufacturer easy to get back in touch with?
Testing is the best way to make sure that your system integrates properly and completes the process without a problem. Factory approval testing should be available before shipping. The manufacturer should also be able to conduct ingredient testing to address any potential problems with bulk density, angle of repose, particle size, materials hazards, and more.
Make sure you know the right questions to ask your manufacturer about equipment testing; when have they conducted this testing before? How much does testing cost? Is it written into the quote?
Its better to double-check that your manufacturer has required certifications and adheres to standards rather than find out later your equipment might not be up to par.
Consider the following certifications and standards;
UL wiring and control standards
ASME and/or AWS welding standards and codes
ISO standards
OSHA equipment safety standards
IEEE standards
Canadian, European Union, other international standards
Knowing the right questions to ask about the service department will make sure good service continues after purchase. Do they have an in-house service department? How many technicians are there? Do they offer set-up and training? An extra investment in an in-house, top-notch service department can prevent costly downtime later.
The majority of your system should have a long, effective life, however some parts do inevitably wear down. Ask about sprockets, nozzles, replacement belts, screens, strainers, belt and valve calibration, etc. Addressing these concerns at purchase will reduce downtime drastically later.
Durability isnt the concern when it comes to system aging. If regulations change, new technology becomes available, or ingredients change, can the system adapt? Consider potential changes on the horizon, or industry upsets youve seen in the past.
Can the system adapt to:
Stricter sanitation requirements
Stricter safety requirements
More precise measurements
Changes to ingredient mixing
Additional nutrient needs
New software capabilities
IoT integration
As the saying goes, the key to success is 90% planning and 10% execution. Once you know and verify that your manufacturer can and will build the system you need, the hardest and riskiest part of the job is done. Ask your manufacturer the right questions from the start and you can have confidence in your system when it arrives.
Having difficulty finding a manufacturer to make your product for your exact system? Contact us today to find out what we can do for you.
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