The Ultimate Guide to Choosing Cross Car Beam Assembly

The Cross Car Beam (CCB) is a component located in the front of the vehicle under the instrument panel (IP). It is normally designed to support the steering column, airbags, and instrument panel. Aside from its support role, this component is instrumental in providing a greater strength and control of the steering wheel.

PROJECT BACKGROUND

The client is a well-known automotive company. Mass production problems caused a delay of the Cross Car Beam (CCB) during R&D process, the mass production supplier could not provide 47 sets CCB as planned. But assembly of the prototype vehicle had to begin within one month. As a long-term strategic partner, we were asked to help the client to solve the problem.

CHALLENGES


◆ Verify the installation points between beam and body-in-white
◆ Ensure the assembly of beam, instrument panel and other parts
◆ Simulate the strength of material performance
◆ Precision of various holders and the complete welded body
◆ Tight schedule RPWORLD SOLUTIONS




AFTER-SALES SERVICE


After-sales service mainly included on-spot assistance to engineers with feedback, analysis, modifications and processing.

CUSTOMER BENEFITS


◆ Production time was reduced by 50%
◆ Production cost was saved 95% compared with traditional mass production solution
◆ After 6 months, the client told me that what we did produced using rapid sheet-metal process resulted in better accuracy than the samples from mass production factories

We take "customer-friendly, quality-oriented, integrative, innovative" as objectives. "Truth and honesty" is our administration ideal for Metal Stamps For Metal, Variable And Attribute, Pillar Die, We warmly welcome friends from all walks of life to cooperate with us. Massive Selection for Bumper Gauge - Automotive Inspection Car Cross Beam Checking Fixture – TTM Detail:

Function

For Car Cross Beam quality inspection control and support to improve the automotive production line capacity rate.

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Application Fields

Automotive industry quality control.
Automotive production line production capacity improve.

Specification

Fixture Type:

Car Cross Beam Checking Fixture

Size:

x950x

Weight:

315 KG

Material:

Main Construction: metal

If you want to learn more, please visit our website SHOUJIA.

Support: metal

Surface treatment:

Base Plate: Electroplating Chromium and Black Anodized

Detailed Introduction

CX430 checking fixture has high measurement accuracy, no fear of deformation, low maintenance cost and good convenience. Key product characteristic inspection, characteristic line inspection, function hole inspection, area detection which is prone to deformation in assembly process, for automobile assembly and production function matching inspection. In the production process of automotive parts, on-line inspection of automotive parts is realized, which ensures the rapid judgment of the quality status of automotive parts in production, ensures the safety and processing speed of automotive assembly, and improves the quality of automotive parts.

The Working Flow

1. Received the purchasing order and Data/Standard/Requirement  -——->  2. Design  -——-> 3. Review and approve design with customer -——-> 4. Prepare the materials  -——-> 5. CNC  -——-> 6. CMM  -——-> 7. Assembling -——-> 8. CMM -——-> 9. Inspection(Dry fit) -——-> 10. (3rd part inspection if need) -——-> 11. Buyoff(internal/customer on site) -——-> 12. Packing(wooden box) -——-> 13. Delivery

Product Details

Manufacturing Tolerance

1. The Flatness of Base Plate 0.05/
2. The Thickness of Base Plate ±0.05mm
3. The Location Datum ±0.02mm
4. The Surface ±0.1mm
5. The Checking Pins and Holes ±0.05mm

Process

CNC Machining(Milling/Turning), Grinding
Electroplating Chromium and Black Anodized Treatment
Design Hours(h): 40h
Build Hours(h): 150h

Quality Control

CMM (3D Coordinate Measuring Machine), Vms-G 2D Projector, HR-150 A Hardness Tester.
Third Party Certification done by ShenZhen Silver Basis Testing Technology Co., Ltd , ISO Certified.

Lead Time & Packing

45 days after 3D design approved
5 days via express: FedEx by Air
Standard Export Wooden Case
We will add fixing wooden block inside cases to make sure fixture safety in shipping. Desiccant and plastic wrap will be used to keep the checking fixture from moisture in shipping.

For more information, please visit Cross Car Beam Assembly.

Product detail pictures:






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