Our customer, a tool manufacturer of their own product, initially inquired 4 months before the tools were delivered to them. They make their product out of steel that comes in around 35 Rockwell C. They have seen a growth in business of 30% for the last 6 years and are running bar feed lathes, with a current capacity of 7 machines. Initially, the product line that was submitted contained 22 parts, with 9 of them sharing the same 1”x12 thread. The longest of these threads was 8”, thus creating the necessity in a Roll On Roll Off® tool with extra compensation. The design, pictured, added external springs to the Roll On Roll Off® device to allow the head to make the threads at that length and avoid “popping open” as the traditional method requires and necessitates a closing solution. Turning Concepts’ idea was to never let the head open to begin with, so there would be no need to facilitate a closing solution.
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With the review of the customer’s parts, the F4 and F45 thread rolling heads were selected as a test tool on a single machine to qualify the feasibility and the reduction in cycle time. The threading cycle for single point cutting the customer started with was 3 ½ minutes. The customer’s floor space was limited as they are running bar feed machines, so the possibility of drastic reduction in cycle time through the addition of thread rolling is appealing to the customer. The customer selected 1 machine to add a Roll On Roll Off® tool for both their 1”x12 thread and the 3/4X16 thread accompanied by a Genesee hollow mill to further reduce their cycle time in preparing the workpiece to the correct pre-roll diameter for rolling. The Genesee hollow mill is an encapsulation tool that feeds at 200 SFM and makes a perfect cut in a single pass. With this combination of tools, a finished thread is completed in 2 passes and will not require deburring after the part is completed.
The tools were delivered within 4 months of the initial inquiry from the customer and per their request, on-site support was provided. Threads were made in the first 4 hours of on-site support and the process was improved until a current thread cycle time of less than 60 seconds for both tools were achieved for 8” of thread. This improvement in cycle time will allow production gains in a single machine that can be duplicated on their 7 additional machines through the end of the year. The process is ongoing and further improvements may be seen throughout this development process. The initial on-site support has been supplemented through and support from both Turning Concepts and Genesee for both the hollow mills and the thread rolling tools. With the quick reaction time from our experts, the customer has been running parts since the installation without a problem from our quick delivery Roll On Roll Off® tool adapted to meet the customer’s demand.
Industrial Machinery Corporation is engaged in the manufacture of Hydraulic Thread Rolling Machine 2 Roll used for producing screws, bolts, and tools. It is a cold-forming operation only for external screw threads in a blank. The blank is pressed by thread rolling dies which are attached to the machine. The threads were formed by the pressing progress.
Hydraulic Thread Rolling Machines Manufactured by IMC Machines in India are made of high-grade material. The main feature of this Hydraulic Rolling Machine is that it is a very fast and easily comprehensible machine. Before it is dispatched, it is tested many times in our production house, which means that you don’t need to worry about anything. If you want to buy a Hydraulic thread rolling machine then feel free to contact us and we will guide you the best.
There is a growing demand in the markets for These machines. Thread rolling machines are not just made of superior-grade materials but are also easy to use and easier to maintain. One way of ensuring that your purchase of a Hydraulic thread rolling machine is the right one would be to ensure that it is either purchased from a reputed brand or has the backing of a company that has been in the field for a long.
The hydraulic thread rolling machine which is brought to the markets under the aegis of Industrial Machinery Corporation is one of the best in its domains. This is so because not only does the company have exclusive designs for the thread rolling machines, which make this particular thread rolling machine unique and user friendly, the fact that they utilize the finest grade material for the fabrication, ensures that it is durable and relatively low on factors such as maintenance.
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In the world of thread rolling machines, perhaps the most extensive range of hydraulic thread rolling machines is offered by IMC. This has been possible after years of extensive research being put in by the team at the company. They have been able to develop a wide range of thread rolling machines, which suit the needs and requirements of a variety of industries.
A Hydraulic thread rolling machine is more often than not, fitted with a truly advanced system. This allows for the function not just smoothly, but also in a hassle-free manner. High-level quality processes and constant checks also ensure that the amount of money and time spent on maintenance is minimal. Apart from this, there is also the guarantee that the ultimate output offered will be on the higher side.
Some of the signs of a good and reliable Hydraulic rolling machine would be that it incorporates features such as resistance to abrasion and water. The machines have been built to withstand wear and tear as well as breakage. This ensures that whoever invests in this hydraulic thread rolling machine, receives full value for the money spent.
Companies like Industrial Machinery Corporation offer hydraulic thread rolling machines that are fabricated according to the specifications provided by the customer. These include sizes for bolts, bars, rods, etc.
0.1 H.P.
Thread Rolling Dies 3 Roll Type Thread Rolling Dies 2 Roll Type
IMC Thread rolls are used on the thread rolling machine. These rolls come in the set of two and three pieces manufactured from D2,D3 and M2 Material to suit any type of machine. For any specification of thread such as ISO Metric Din Whiteworth America, Trapozodical, Acme etc
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