Different Excavator Types, Sizes, and Purposes Explained

06, Aug. 2024

 

Different Excavator Types, Sizes, and Purposes Explained

Excavators are heavy construction equipment consisting of a boom, arm, bucket, and cab on a rotating superstructure atop an undercarriage with tracks or wheels. These machines are used mainly for digging purposes as well as various lifting and carrying tasks in various applications. Together with special tools such as hydraulic breakers, cutters, shears, grapples, couplers, etc. at the end of the various boom and arm configurations, excavators can complete a wider range of jobs. They vary in size depending on what you're using them for and what you're aiming for, such as productivity, fuel efficiency, and multi-functional purposes. Each size has its own purpose, and some are highly specialized.

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In this article, we are going to dig a little deeper into the different excavator types and what their respective purposes are.

Types of excavator

1. Crawler excavators

Also known as general-purpose excavators, they have a bucket, boom, and arm to the front of the machine. This kind comes in a variety of sizes. It's an all-around excavator which means it can be used to dig sites, demolish structures and surfaces, carry out trenching, and lift heavy objects.

2. Wheeled excavators

Wheeled excavators are general-purpose excavators. The main difference is that instead of running on tracks, they run on wheels. An advantage of a wheeled excavator is that it can be driven from one job site to another even on a road, while crawler excavators running on tracks are usually carried on a trailer for long-distance travel. This way is much more convenient, and it saves more time and cost for the company.

3. Short swing radius excavators

This is one more variation on a general-purpose excavator, with the same level of performance and usage but a short swing radius superstructure, which offers many benefits in urban and confined areas. Both crawler and wheeled types are available.

4. Long-reach excavators


Long reach excavators are the last general-purpose excavators in our series. These machines have an extended boom and arm which give a longer working range for tasks quite away from the machine that is hard to reach such as underwater digging, deep trenching, and the location of utility pipes at such a depth as to resist freezing temperatures.

5. Backhoe loaders

Another machine that you would commonly see on construction sites is the backhoe loader. It is also often used for landscaping and mining. A large bucket or blade is attached to the front of the machine and a boom, arm, and bucket at the back. The bucket or blade of the backhoe loader is used to level or push surfaces with miles of materials such as soil. The boom and arm at the back have the same purpose as a general-purpose excavator, but instead of being able to rotate 360 degrees, it only rotates about 205 degrees.

Type of excavator attachment tool

Before we identify the different excavator sizes, we must know the different attachment tools first.

Attachment tools are used with excavators to maximize work performance and utilization depending on the type of task that needs to be performed.

Bucket

This is the most common tool for excavators. Different types of buckets have different purposes: a slim bucket is typically used for digging, while wide or smooth ones are ideal for scooping or carrying objects.

Thumb

This attachment increases the capacity of an excavator bucket. Thumbs help secure and strengthen the grip while excavating larger objects.

Augers

This attachment is usually used in landscaping and construction. Augers are supported by hydraulic spiral blades and allow the excavator to dig holes quickly and more conveniently.

Hydraulic breaker

Hydraulic breaker attachments (also known as hammers) are used to break or demolish structures, pavements, or other solid surfaces. This can be used to make the demolition quicker.

Shears

Shears are the ideal tool for demolishing buildings and steel structures, as well as for scrap and recycling applications, such as cutting metal beams, sheets, and wires.

Hydraulic quick coupler

Hydraulic quick couplers are used for efficiency. This attachment enables the excavator to switch from one tool to another, without the help of a crew to change it manually.

Ripper

Similar to the hydraulic breaker, this speeds up the demolition of structures. Rippers are what you can use to tear through strong materials. This attachment can be used in all conditions. It can even be used to tear through frozen surfaces.

Tilt-rotator

Traditionally tilt-rotators have only been used in Nordic countries but now they are becoming popular globally. It is a connection between the end of the arm and the attachment tool that enables it to rotate 360 degrees and tilt +-45 degrees. A grapple function is also included. This enables the excavator to complete a broad range of tasks in various conditions.

Now that we've discussed the different types and attachment tools of excavators, let's identify the different sizes of excavators and what they're used for.

Excavator size classifications

1. Compact excavators- Mini/ Midi size


Also known as mini excavators, compact excavators are typically used for projects in tight or small areas. These machines can move around in small spaces and perfect for landscaping projects such as digging holes for trees. They have little to no tail swing, which makes this machine easy to manoeuver around buildings or structures. Compact excavators are good for precise digging.

  • Mini excavators - Weighing less than five metric tons, they are much easier to transport, requiring less fuel for the truck or trailer, and since they are lighter and smaller in size, they can be used in softer terrain without tearing the ground or damaging pavements. These may not be as powerful as standard excavators, but they are much more convenient for smaller projects that require a small amount of lifting or hauling, and greater precision.
  • Midi excavators ' These usually weigh between five and ten metric tons. The difference between mini and midi excavators is the power and capacity. A midi excavator tends to have a little bit more of both compared to a mini excavator.

2. General-purpose excavators - Medium

This is the most common size of an excavator. Most medium excavators are suitable for any task, and they usually support any type of attachment tool. They are powerful machines, more than enough to lift or haul large materials for any project.

 Weighing between five and twenty-five metric tons, they are still easy to manoeuver but could damage the soft ground or already finished projects. Depending on the size, some general-purpose excavators may also have problems when used in confined areas because of their tail swing. These usually weigh between ten and twenty-five metric tons. Medium excavators are typically used on most construction sites.

3. General-purpose excavators - Large


Large excavators are heavy-duty machines fit for projects that require a lot of power and a larger hauling capacity. They are often used on commercial construction sites and large demolition projects such as shopping malls and large-scale buildings.

Weighing more than twenty-five metric tons, large excavators can be difficult to deal with when it comes to transporting and storing, but if you usually have large projects that need heavy lifting or have big demolition projects, then this is the most appropriate size for you to use.

 

These are the things you need to consider before purchasing an excavator. Each size and type of excavator has its individual purpose, as well as the attachment tools. Whether in landscaping, hauling, or construction projects, this complete guide will help you identify what kind of excavator you need for your upcoming projects.

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The Excavator: Everything You Need To Know

The Excavator: Everything You Need To Know

This article was last updated on October 31,

Excavators are an essential piece of heavy equipment for most construction projects. Often referred to as diggers, excavators are used for all kinds of jobs like material handling, landscaping, demolition, mining projects, trenching, river dredging, and construction.

The Makeup Of An Excavator

The chassis of an excavator is made up of a boom, dipper, and bucket. These pieces connect to a cab that sits on a rotating house. Most excavator cabs can rotate a full 360 degrees for increased visibility. Excavators are available with either tracks or wheels depending on the manufacturer and the nature of the project. 

Excavators are available in a variety of sizes and classes and can weigh up to 180,000 lbs. There are many other attachments for excavators that can take the place of the digging bucket to diversify the machine. By swapping out the bucket for an auger, drill, ripper, or rake, excavators can be used for many different jobs.

Choosing the Right Excavator for The Job

The best way to choose what excavator rental is needed for your project is to assess what exactly you need the machine to do. Identifying the right size of excavator, what attachments are needed, and how long you need the equipment will inform your decision to rent an excavator or buy one. It can be more efficient for a job to rent the right size of equipment for what is needed instead of trying to make one piece fit for a variety of jobs.

Excavators are often used for earthmoving projects or projects where lots of digging is required. That being said, the variety of attachments and excavator rental sizes available make these excavation machines useful in excavation projects of all sizes.

Typically, excavator sizes and classes are broken down into the following categories: mini, medium, large, demolition, long-reach, and wheeled. There are also specialty excavators made specifically for mining. Which size of digger you choose to buy or rent is often determined by the excavator's operating weight.

From a landscaping project to the construction of a completely new high-rise skyscraper, you can expect to see an excavator on almost any construction project, especially in the early stages. The variation in size allows them to be used in big construction projects and small backyard renovations. In addition to the different sizes of excavators, there are also several different types of excavators.

What Are The Different Types of Excavators?

The Cable vs. Hydraulic Excavator

The difference between the cable and hydraulic excavator comes from how the parts of the machine move. Cable excavators use a series of steel wires and cables to move the main parts and replaced steam shovels in the early s.

Hydraulic excavators work by allowing the operator to use levers to control the movement of the hydraulic system to push and move the cylinders that control the boom and bucket of an excavator.

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The 6 Kinds of Excavators

There are seven key types of excavators available on the market: Crawler Excavators, Dragline Excavators, Suction Excavators, Long-Reach Excavators, Mini Excavators, and Wheeled Excavators.

1. Crawler Excavators:

The most commonly recognized excavator used for mining, trench digging, and landscape grading is the crawler excavator. Crawler excavators get their name because of the way they travel on a job site with their tracks. They are incredibly powerful machines with hydraulic power. Because of the tracks, they are better suited for rough and uneven terrain.

2. Dragline Excavators:

Dragline excavators are a larger kind of excavator that uses a hoist rope and dragline system to clear dirt and soil for underwater projects, pile driving, or road excavations. Because of their weight and awkward shape, they're normally hauled in separate pieces to a job site before being assembled. These excavators are used for larger job sites and projects.

3. Suction Excavators:

Suction excavators use water jets and a high-pressure vacuum to clear dirt, soil, and debris. Operated out of a wheeled vehicle, the suction excavator is used for underground applications, debris cleanup, and other delicate excavation projects.

4. Long-Reach Excavators:

With arms that extend up to 100 feet with attachments, the excavator is good for heavy-duty digging, industrial demo projects, and reaching further than most other excavators.

5. Mini Excavator:

A compact, smaller version of a crawler excavator, mini excavators are useful in narrow job sites, job sites with obstacles, and jobs with delicate terrain like landscaping. Mini excavators have zero tail-wing capability and are ideal for small jobs. Mini excavators are also popular for home and DIY landscape projects.

When picking between renting an excavator vs a mini excavator, the size of the project and load size are usually the most important factors.

6. Wheeled Excavator:

The wheeled excavator is the same as a regular excavator but is fitted on wheels instead of tracks. Wheeled excavators are more popular in Europe and are typically used for working in urban areas since their wheels are kinder to finished roads and pavement than the traditional metal track. However, wheeled excavators are becoming more popular for their use in city projects.

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Popular Attachments for Excavators

There are many different mini excavator attachments out there. Renting a specialized attachment can make your machine function more efficiently and work smoother for specific jobs. While there are 10 more popular types of excavator attachments - both for mini excavators and standard machines - you can pretty much rent the attachment that works best for the job you're doing.

The traditional excavator is fitted with a bucket that digs toward the cab and machine. However, this type of digging arm can have a thumb attachment instead which makes it easier to lift and move materials. There are also several types of buckets that can be attached to an excavator.

A rock bucket and a V bucket are two bucket types that can be attached to an excavator. A rock bucket looks similar to a digging bucket but with longer sharper teeth and a narrow V-shaped edge for cutting. The reinforced structural parts of a rock bucket give it the ability to break through hard rock while still maintaining structural integrity. The V bucket simplifies the task of digging trenches and is useful for laying utility cables and pipes. 

Excavators can also be fitted with an auger attachment for digging holes, hammers for breaking up hard concrete and rock, rippers, compactors, rakes, and many other different kinds of tools. All of these attachments help to make the excavator a true multipurpose equipment type.

Manufacturers of Excavators

There are many different manufacturers to consider when looking to buy or rent an excavator. Most companies make different sizes and models of excavators to accommodate projects of all sizes and natures.

A variety of excavators are available for rent through DOZR. There are options to search for excavators ranging from 18 tons to 80 tons as well as high-reach excavators, long-reach excavators, and wheeled excavators for rent. The following is a look at some more popular brands of excavator manufacturers.

Caterpillar


Caterpillar ' also called CAT ' was founded in when C. L. Best Tractor Company joined with Holt Manufacturing Company ' the same Holt family responsible for the continual-track system. Caterpillar is one of the most recognized brands of heavy equipment and machinery and is one of the largest heavy equipment manufacturing companies in the world. Caterpillar introduced a series of excavators ' called the 200 series ' in .

Now, caterpillar excavators feature fuel-efficient engines and the latest safety tech and are designed with productivity in mind. CAT excavators are some of the best-performing earthmoving machines on the market, making them very popular equipment rentals. Their largest excavator is the 395 - Tier 4 model weighing in at 207,300 lbs, just over 100 tons, with a dig depth of 32 feet.

Volvo

It was in Eskilstuna, Sweden when 27-year-old Johan Theofron Munktell prepared the foundations for the company Volvo Construction Equipment. Today, Volvo excavators continue to push the boundaries of earthmoving and digging equipment. In , Volvo CE announced the goal of launching a range of electric compact excavators and wheel loaders by mid-. 

Volvo's line of excavators includes larger crawler excavators, medium crawler excavators, medium-wheeled excavators, and compact, or short-swing, excavators. Volvo is most well-known for its wheeled excavators. Volvo's largest excavator is the EC950F weighing in close to 210,000 lbs or 105 tons with a maximum dig depth of just under 30 feet.

Komatsu

Komatsu was established in in Japan and established in North America later on in . Their introduction to the American market for hydraulic excavators happened with their H-Series in the s, a little before they truly established themselves in America. 

Manufacturing all sizes of excavation machinery, Komatsu excavators are for all kinds of projects. With mid-size excavators, large excavators, and surface mining excavators, you're sure to find a Komatsu excavator that will be right for the job. The largest Komatsu excavator is the PCLC-11 with an operating weight of 270,000 lbs, a reach of up to 56 feet, and a dig depth of 38 feet.

John Deere

John Deere established his company ' named after himself ' in . In the first John Deere excavator, the JD690, was introduced. Now, they make over 20 different kinds of excavators ranging in size, weight, and horsepower.  

John Deere's largest excavator, the 870 P-Tier, allows for almost 37 feet of dig depth and weighs over 188,000 lbs. John Deere also manufactures compact excavators, another name for mini-excavators, mid-size excavators, and other large excavators.

Hitachi

Established in the early s in Japan, Hitachi didn't start manufacturing construction equipment until the s. Since then, Hitachi has become an innovator in heavy machinery and their excavators are no exception. Currently, Hitachi has 37 excavators on the market.

Hitachi excavators include all sizes of excavators ranging from their smallest non-mini excavator model, the ZX160LC-6, to their biggest excavator, the ZX890LC-6. These models have operating weights and dig depths of 39,000 lbs and 21 feet, and 186,511 lbs and 31 feet, respectively. Hitachi also manufactures mining excavators and mini excavators.

Hyundai

Founded in South Korea in , Hyundai built their first excavators in , a 21-ton excavator and a 29-ton excavator. Now, the portfolio of Hyundai excavators includes 16 current models and 28 previous models. The smallest Hyundai excavator model currently, outside of their compact excavators, is the HX130A LCR with an operating weight of just under 15 tons. Their largest excavator is the HX900L with an operating weight of 103 tons.

Doosan

Creating its construction division in , Doosan has been producing excavators since . However, it wasn't until that Doosan excavators came to America. Doosan currently manufactures crawler excavators, wheeled excavators, and mini excavators. Between the crawler excavators and wheeled excavators, they have 18 products.

The smallest crawler Doosan makes is the DX140LC-7 with an operating weight of 16 tonnes (32,187 lbs) and a dig depth of just over 19 feet. The biggest Doosan excavator is the DX800LC-7 with an operating weight of 90 tonnes and a dig depth of over 27 feet.

Potential Hazards & Safety Protocols for Excavators

Operating any kind of heavy equipment could pose a safety hazard. It is important to always be careful and to only operate heavy equipment and digging machinery like excavators after receiving proper training. Being consistent and following safety protocols can help keep all excavation operations safe. Here are some ways to stay safe while operating an excavator:

  • Never dig under structures like sidewalks without proper support systems

  • Wear a hardhat, safety vest, ear protection, and protection 

  • Never dig underneath an excavator

  • Maintain the cab by cleaning up garbage and maintaining clear windows

  • Avoid making sharp turns or sudden movements while operating an excavator

  • Always lower the bucket when parked and park on a level surface

  • Do not travel diagonally on slopes but directly up

  • Map out an excavator route that is as flat as possible

  • Never exceed the maximum weight capacity of an equipment piece

  • Lower the bucket closer to the ground when driving for visibility purposes

  • Check all blind spots before moving equipment

  • Make sure to report any safety hazards and have any needed repairs performed immediately

  • Always wear a seatbelt

  • Check site plans and call local utility companies before beginning to dig 

The most important point to remember for any operation of heavy equipment is to only do so if training has been provided and it is safe to do so. There are also some tips and tricks online for special projects like operating an excavator on a slope. Always request training before agreeing to operate a piece of new machinery.

The History of the Excavator

The first machine to resemble an excavator was the steam shovel. An ancient dinosaur next to the modern excavator, this piece of equipment was a game-changer when it was invented by William Otis who in received a patent for the design. It was originally fitted on railway tracks to allow mobility.

The machine could move up to 300 cubic yards a day compared to the 12 cubic yards that could be moved by a man. This machine was used to build the Panama Canal and dig the foundations of early skyscrapers. The machine was used and updated into the s as tracked and wheeled equipment became more popular. In the last railroad shovel was shipped.

Much like with the bulldozer and other pieces of equipment, various pieces had to come together to create the excavator. Sir W.G. Armstrong & Co. was a British business that had developed the hydraulic system that would be used in the modern excavator.

Designed to use water instead of hydraulic fluid, this system was invented in . The first hydraulic shovel was patented by Kilgore Machine Co in Minnesota in and used the technology developed by Sir W.G. Armstrong & Co. 

None of these excavators could rotate the full 360 degrees that exist now with the modern excavator. This didn't happen until the s when a French company called Poclain invented an excavator with cylinders and a hydraulic pump. The TY45 made history as the first fully revolving hydraulic excavator.

The Excavator: FAQ


Can excavators be used for land clearing?

Excavators are one of the best land-clearing equipment rental options. They're great for clearing trees and moving heavy loads and their tracks make them great for uneven terrain. If you're looking to rent land-clearing equipment, excavators are a great choice.

What is the difference between an excavator vs a backhoe?

Excavators are larger machines that are used primarily for heavy-duty jobs like trenching, demolition, mining, and land clearing because they have longer arms and can dig deeper than a backhoe. Excavators also provide more digging functionality because they can turn on their cab a full 360 degrees.

Backhoes are smaller excavating machines that offer more versatility but are typically seen on smaller construction projects like residential, snow removal, or loading jobs because of their limited dig depth potential. Whether you pick between a backhoe vs an excavator is dependent on the size of the job.

How deep can an excavator dig?

The depth capacity of an excavator will depend on the size of the equipment. Some specific kinds of excavators ' like a long-reach model ' make it easier to dig deeper than possible with a regular excavator. Typically, the heavier the operating weight of the excavator the deeper it can dig but it's always worth reviewing the specifications of the equipment before use.

What is the proper digging position for an excavator?

The proper position for digging with an excavator will differ depending on the terrain, the size of the equipment, the location of the dig site, and the nature of the job. 

The best way to set up a dig for success is to take the time to plan before starting. Organizing where the scoop pile will go and where to stage other needed materials will keep the dig safe once it is started. Reading site plans to identify underground hazards like wires or pipes will ensure the productivity and efficiency of a job. Take time to paint lines before digging to align the first dig.

All of these steps help to create a safe working environment which is the first step to proper digging with an excavator.

Can I rent an excavator?

Yes, excavators can be rented for use. You can search DOZR Marketplace for excavators of all sizes to find an excavator rental near you. Rentals are available by the day, week, or month depending on your project length and needs. 

The cost to rent an excavator changes depending on the length of the rental and who the supplier is. You can view all prices and compare them in the DOZR search results. 

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