End brushes are industrial brushing tools for tight, recessed, and hard-to-reach areas. Applications include cleaning molds and welds, polishing dies and internal cavities, and removing carbon deposits from piston heads, engine cylinders, and valve seats. End brushes are also used for deburring and spot facing, and for removing rust, paint, slag, and scale.
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As a full-line supplier of surface finishing solutions, Brush Research Manufacturing (BRM) provides Made in the USA end brushes that are versatile, reliable, and easy-to-use. Manufacturers and hobbyists alike can choose from solid wire, knotted wire, and circular-flared end brushes for tough tasks in tight spaces. Each type of end brush offers advantages, but which brushing tool is right for your application?
Solid Wire End Brushes and Knotted Wire End Brushes
Solid wire end brushes are great for less aggressive brushing applications. Knotted wire end brushes are recommended when more aggressive brushing action is required. Both types of brushes are designed for use under power, typically with handheld tools such as grinders or with production machinery such as CNC equipment.
Solid wire end brushes and knotted wire end brushes are available with carbon steel or stainless filaments in various wire sizes. Solid end brushes with abrasive nylon ends are available, too. All of these industrial brushing tools come in different diameters and three cup styles: standard, banded, and coated cup protector.
- Standard-style tools with solid ends are ideal for general-purpose applications. Standard-style tools with knotted ends are used in porting applications, and for removing carbon from heads.
- Banded end brushes provide added aggressiveness with less flare and more precise control of filament tips.
- Coated cup protector end brushes won't mar or scratch adjoining surfaces, and are recommended for deep-well applications.
Circular-Flared End Brushes
Circular-flared end brushes provide side cutting action. Plus, they won't score the bottoms of blind holes. These industrial brushing tools come with carbon steel or stainless steel filaments in a variety of wire sizes and tool diameters. Manufacturers, machinists, and metalworkers can use circular-flared end brushes with a drill press, or with high-speed portable power tools.
Brush Up with BRM
Would you like to learn more about end brushes for tight, recessed, and hard-to-reach spaces? Watch this video to see how BRM's industrial brushing tools are made. Then download The Use of Industrial Brushes, a free technical book that's packed with information. If you'll be at the ABMA 100th Annual Conference later this month, meet BRM from March 22 to 25 in Orlando, Florida. Stay tuned for more information!
When you need power brushes for industrial applications where space is an issue, end brushes are a great solution.
These end brushes are typically used with a high speed hand-held tool for applications including cleaning, polishing, deburring and surface preparation.
Our offering of end brush tools includes solid, knotted and circular flared end brushes.
Solid Wire End Brush
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For rust and paint removal, weld cleaning, carbon cleaning, deburring and more, solid wire end brushes are the answer. These power brushes are used with hand-held tools to effectively clean and provide proper surface finishing for your application. Perfect for use in areas where space limitations are an issue, solid wire end brushes can clean recessed and other hard to reach areas
For more twisted in wire brushesinformation, please contact us. We will provide professional answers.
Wire Size
Catalog Number
Diam.
Carbon Steel
Stainless Steel
Trim Length
Max. Safe Free Speed (RPM)
BNS-4
1/2"
.006
.006SS
7/8"
20,000
.
.SS
.014
.014SS
.02
.020SS
BNS-6
3/4"
.006
.006SS
7/8"
20,000
.
.SS
.014
.014SS
.02
.020SS
BNS-10
1"
.006
.006SS
7/8"
20,000
.
.SS
.014
.014SS
.02
.020SS
Knotted Wire End Brush
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If you're looking for a way to deburr, clean, and remove rust or scale, knotted wire end brushes are the solution. Included in this line of power brushes are the standard and banded knotted wire end brushes, as well as end brushes with a cup protector. The advantage of the knotted wire end brush is that these power brushes can do a better job of aggressively cleaning than the standard solid end brushes.
Wire Size
Catalog Number
Diam.
Carbon Steel
Stainless Steel
Trim Length
Max. Safe Free Speed (RPM)
BNH-6
3/4"
.014
.014SS
7/8"
20,000
.02
.020SS
BNH-12
1 1/8"
.014
.014SS
7/8"
20,000
.02
.020SS
Circular Flared End Brushes
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Brush Research Manufacturing's circular flared end brushes are best used for removing rust and paint, polishing, weld cleaning, mold cleaning, deburring and spot facing. These end brushes provide side cutting action and will not score blind hole bottoms. Other end brushes do not have the ability to provide side cleaning like circular flared end brushes can.
Wire Size
Catalog Number
Diam.
Carbon Steel
Stainless Steel
Trim Length
Max. Safe Free Speed (RPM)
BNF-10
1"
.006
.006SS
20,000
.008
.008SS
.02
BNF-12
1 1/4"
.006
.006SS
20,000
.008
.02
BNF-14
1 1/2"
.006
.006SS
20,000
.008
.008SS
.014
.02
.020SS
BNF-26
2 3/4"
.008
.008SS
15,000
.014
.02
BNF-30
3"
.006
.006SS
15,000
.008
.008SS
.
.014
.02
.020SS
BNF-40
4"
.008
.008SS
15,000