How does popcorn get packaged?

06, May. 2024

 

From the Field to the Table · Popcorn

Choosing the right time to harvest popcorn is tricky. It is best to delay harvesting until the corn has cured on the stalk as much as possible, but not so long that it is damaged by fall moisture or by corn stalks falling over. For decades, popcorn has been picked almost exclusively by machines.

From the Field to the Table · Popcorn

Choosing the right time to harvest popcorn is tricky. It is best to delay harvesting until the corn has cured on the stalk as much as possible, but not so long that it is damaged by fall moisture or by corn stalks falling over. For decades, popcorn has been picked almost exclusively by machines.

Once picked, the corn must be dried until it reaches its optimum moisture level of 13.5% to 14%. Proper air circulation in the crib is essential for drying and for prevention of mold and other harmful pests. Through the years, there have been many variations on storing and drying popcorn for future use, from natural air drying to artificial drying with heat, and large-scale crib drying by commercial processors to small-scale drying in wire cloth bags by families for home use.

After the corn has been dried, it is transported to a processing plant where the kernels are shelled from the cob and move through several screens and separators to remove any damaged kernels or debris. Then the kernels are sent through polishing machines to rub off any chaff that may still be clinging to them. After processing, popcorn is packaged in containers. For wholesale use, the kernels are packaged in large bags of 25-, 50-, or 100-pound sizes. Meanwhile, for retail sale, smaller jars, bags or metal containers are used. Microwave popcorn has led to the creation of even more types of packaging.

Outgoing popcorn shipment, Neuber and Bruce, Odebolt, Iowa, November 12, 1912.

Popcorn Packaging

Americans consume more than 17 billion quarts of popcorn each year. It’s one of the top favorite snacks eaten annually. For that reason alone, your popcorn must be appetizing, flavorable, and stay fresh. Even a small amount of exposure to air and moisture can turn popcorn stale, tough, and tasteless. Therefore, when choosing the perfect popcorn packagingpopcorn packaging, it must provide an airtight environment.

Popcorn packaged in twist-tied bags doesn’t provide any protection against the elements. Neither do the attractive but hardly airtight tins associated with holiday popcorn gifts. So the best type of packaging that can preserve popcorn kernels or pre-popped corn reasonably well makes use of airtight bags with resealable zipper closure that genuinely seal.

Another consideration is how appealing is your popcorn packaging? The visual appearance of your packaging is equally as important as its ability to protect its contents. Depending on your brand message, Copious Bags® offers various stand up bag options. If you are looking for a handcrafted, artisan look and feel, then our DuraKraft™, KraftVue™, or KraftPoly™ bags are the ones for you. On the other hand, if you want to be fully transparent and let your product do the talking, then either our LoPro™ or LuxeFrost™ bag collections are your best choice.

Once picked, the corn must be dried until it reaches its optimum moisture level of 13.5% to 14%. Proper air circulation in the crib is essential for drying and for prevention of mold and other harmful pests. Through the years, there have been many variations on storing and drying popcorn for future use, from natural air drying to artificial drying with heat, and large-scale crib drying by commercial processors to small-scale drying in wire cloth bags by families for home use.

After the corn has been dried, it is transported to a processing plant where the kernels are shelled from the cob and move through several screens and separators to remove any damaged kernels or debris. Then the kernels are sent through polishing machines to rub off any chaff that may still be clinging to them. After processing, popcorn is packaged in containers. For wholesale use, the kernels are packaged in large bags of 25-, 50-, or 100-pound sizes. Meanwhile, for retail sale, smaller jars, bags or metal containers are used. Microwave popcorn has led to the creation of even more types of packaging.

Outgoing popcorn shipment, Neuber and Bruce, Odebolt, Iowa, November 12, 1912.

For more are brown paper bags microwave safeinformation, please contact us. We will provide professional answers.

Popcorn Packaging

Americans consume more than 17 billion quarts of popcorn each year. It’s one of the top favorite snacks eaten annually. For that reason alone, your popcorn must be appetizing, flavorable, and stay fresh. Even a small amount of exposure to air and moisture can turn popcorn stale, tough, and tasteless. Therefore, when choosing the perfect popcorn packaging, it must provide an airtight environment.

Popcorn packaged in twist-tied bags doesn’t provide any protection against the elements. Neither do the attractive but hardly airtight tins associated with holiday popcorn gifts. So the best type of packaging that can preserve popcorn kernels or pre-popped corn reasonably well makes use of airtight bags with resealable zipper closure that genuinely seal.

Another consideration is how appealing is your popcorn packaging? The visual appearance of your packaging is equally as important as its ability to protect its contents. Depending on your brand message, Copious Bags® offers various stand up bag options. If you are looking for a handcrafted, artisan look and feel, then our DuraKraft™, KraftVue™, or KraftPoly™ bags are the ones for you. On the other hand, if you want to be fully transparent and let your product do the talking, then either our LoPro™ or LuxeFrost™ bag collections are your best choice.

If you want to learn more, please visit our website wholesale microwave popcorn packing machine.