Floor scrubber dryers can use different brush heads to enhance their performance in certain applications. Two of the most common types are disc brushes and cylindrical brushes. To maximise cleaning performance at your premises, you need to ensure you’re using the right brush head for your floors. In this article, we take a look at both brush heads, including their benefits, applications and maintenance requirements.
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Disc brushes are flat, round brushes that rotate while water is dispensed through the centre of the scrubber. Disc brushes apply pressure to the floor to shine, remove scuff marks, strip wax or clean tiles. This type of cleaning typically uses less water than cylindrical cleaning and can be used for a wider range of applications.
Disc brushes are preferred over cylindrical brushes when it comes to cleaning and polishing scuffed floors. They offer various benefits including:
Disc brushes are ideal for floors that often get scuffed and need regular polishing. These will typically be found in areas of heavy footfall, such as schools or retail stores. The types of floors most prone to scuffing and therefore most suitable for disc cleaning include:
Cylindrical brushes are used for floors with grout or cracks where dirt can easily become trapped. The brushes turn in opposite directions at speeds between 600 and 800 RPM to clean deep into these areas and remove dirt where regular brushes might struggle.
Cylindrical cleaning is preferred over brush cleaning when there is loose dirt or dust on the surface of the floor. The benefits of cylindrical cleaning include:
Cylindrical cleaning is typically done in parking facilities, warehouses and other types of production facilities. Cylindrical brushes are ideal for floors that aren’t conducive to pre-sweeping, such as:
Both disc brushes and cylindrical brushes require regular maintenance to maximise their cleaning performance.
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The lifespan of the brush will depend on a number of factors, including how often the brush is used, the type of floor it is used on and the condition of the floor.
You can prolong the lifespan of the brushes with the following methods:
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Industrial floor scrubbers are used to clean hard surfaces in many different industrial, commercial and public facilities. Depending on the size and maneuverability of a facility, a smaller walk-behind scrubber or a larger ride-on scrubber can be used. Each of these types of industrial floor scrubber models uses one of two scrubbing methods: disc or cylindrical. Choosing the correct power scrubber for your application can have a significant impact on the cleaning results, energy costs and labor hours required keep your facility safe and clean.
Here are some factors you should consider when deciding which type of industrial floor scrubber is right for your facility: disc scrubbers or cylindrical scrubbers.
Cylindrical scrubbers operate using two tube shaped brushes placed parallel to one another: one in front and one in the rear. The front brush rotates forward while the rear brush rotates backward, and the front brush scrubs while the rear brush picks up small debris and throws it into a hopper situated behind the scrub head. Most industrial floor scrubbers have weep holes in the hopper that allow extra water to drain back out onto the floor where the scrubber’s squeegee directs it to the collection reservoir.
Cylindrical scrubbers typically turn at a faster rate than disc scrubbers, around 600-800 RPM, and are ideal for cleaning uneven or rough floors. These are an excellent choice for facilities with small amounts of debris, like wood shavings, metal, glass, or plastic filings. They are often used in industrial plants, manufacturing facilities, parking facilities, and food/beverage processing plants.
What sets cylindrical scrubbers apart is that they reduce the need for intensive pre-sweeping by picking up small debris as they scrub. This minimizes overall labor costs and improves the productivity of your team.
Disc scrubbers use two flat pads with brushes that spin horizontally on the surface of the floor. In this method, water is dispensed in the center of the two discs which turn at approximately 300 RPM. This type of power scrubber technology delivers a great clean without the debris collection.
Some disc scrubber models use pad holders and drivers. Pad holders can be outfitted with abrasive scrubbing pads that can be used for many purposes; everything from buffing a floor to stripping off old wax. In general, disc scrubbers apply more pressure to the ground and use less water than cylindrical scrubbers. Disc scrubbers are ideal for cleaning flat and smooth floors, especially floors that are already clear of debris. They are often used in industries such as retail, education, healthcare, and other institutions that employ pre-sweeping as a standard cleaning practice.
Additionally, the versatility and cleaning performance of a disc scrubber on smooth floors provides lower solution flow rates, enabling significant savings in labor, water, and chemical solution costs. However, they do tend to require more sweeping before scrubbing.
Both cylindrical scrubbers and disc scrubbers have their own unique benefits. Talk to one of our knowledgeable equipment consultants today to learn which type of industrial floor scrubber is best for your application. If you’re already using a cylindrical or disc scrubber in your facility and would like guidance on which type of brush will get the best results, our experts can point you in the right direction.
ProLift has years of history helping customers find the right solution and purchasing option for industrial cleaning equipment. Our service doesn’t stop after the purchase – our team of expert service technicians are specially trained to service power sweeping and scrubbing equipment.
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